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Old Mar 11, 2015 | 09:28 AM
  #5651  
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Waffles - hmmm good
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From: Lake Wylie, N.C.
Originally Posted by placd1
Took her out for a spirited run today since the weather was fantastic. After about an hour and with no warning whatsoever, I totally lost my brakes! Brake pedal sank all the way to the floor with minimum resistance. Pumped the pedal a couple times and got some semblance of stopping power but it only lasted long enough to get me halfway back home. Crawled home in 1st and 2nd gear and had to use the hand brake in order to come to a complete and timely stop.
Brake fluid quality and level look good,brake lines are stainless steel braided (recent upgrade) and no leaks found anywhere😞 What do you guys think is the problem? Brake booster or master cylinder?
Yes
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Old Mar 11, 2015 | 10:06 AM
  #5652  
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From: Hamilton ohio
Im guessing brake master seals leaking behind firewall/input shaft check the flor where the pedal meets the master for brake fluid.
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Old Mar 11, 2015 | 10:30 AM
  #5653  
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From: Rapid City, SD
Originally Posted by placd1
What do you guys think is the problem? Brake booster or master cylinder?
It will be the master cylinder or a pretty good leak somewhere. You can run fine without the booster. Pedal is just hard to press. The booster only provides assistance. I can't think of a way where the booster would fail that would allow the pedal to sink to the floor with no brake effect.

Since your fluid levels are good there probably isn't much chance of having fluid in the passenger compartment. It is common for a Master Cylinder failure to allow fluid to run down the inside of the firewall and pool under the carpet. You want to clean this up and repair the paint if it has started to degrade. It takes a while on the primer Mazda used but eventually you will get bare and rusting metal and loose sheets of what used to be paint and primer.
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Old Mar 11, 2015 | 10:39 AM
  #5654  
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From: Kelowna, BC
Thanks guys. Pulling the carpet in the driver's side foot well this morning to look for evidence of fluid leakage. Will report back later.
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Old Mar 12, 2015 | 02:44 PM
  #5655  
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Keep in mind that one of the possible failures for the brake master is to leak into the space between it and the booster. "Phantom brake leak."
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Old Mar 13, 2015 | 01:17 AM
  #5656  
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From: Kelowna, BC
Update, I've searched high and low and absolutely no signs of brake fluid leakage anywhere. Going to pull apart the brake master cylinder and inspect the seals etc. next
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Old Mar 13, 2015 | 05:47 AM
  #5657  
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From: palmetto
Rebuilt my yaw carb yesterday, now im going to put it on the car and see how she runs now.

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Old Mar 13, 2015 | 06:30 PM
  #5658  
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From: Taos, NM
soft brakes, t_g_

I made myself nuts last year over not being able to get my brake pedal to have any force. Changed the Master cylinder, bleed, bleed, hunt for leaks, bleed, bleed more, cuss. I drove with weak brakes for months before the brake light came on.

Changed the rear break shoes and voila! In hindsight, I read the Hayne's trouble shooting section... it said to change the brake shoes for soft pedal. I had learned not to trust the Hayne's, but in this case they were right on. Maybe it's that simple for you.
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Old Mar 13, 2015 | 08:08 PM
  #5659  
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From: palmetto
Rebuilt and installed my yaw carb today, wow I am impressed by the performance.
Had been years since I had it on the car, I have been running the rb holley and got tired of it, now for a wideband and tune this nikki for all shes got.
Oh and fix a couple bugs in the nikki right now, like fuel pouring down the carb when I shut her off.
Seems like to much pressure, maybe I need to install my fpr on it again, we'll see

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Old Mar 13, 2015 | 10:31 PM
  #5660  
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A local guy is selling his Yaw. It has documentation. According to Mr Yaw, the fuel pressure should be set to 2¼ PSI. It might be a good place to start.

Link:
https://www.rx7club.com/nw-sale-want...nfold-1079981/

Pic:
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Old Mar 14, 2015 | 11:22 AM
  #5661  
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From: England
Made meself some new rear lights. Well, more accurately butchered a set of old lights.

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Once you figure out where everything goes and what you need it's just like doing a big Lego set. Only with soldering

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Old Mar 15, 2015 | 01:30 AM
  #5662  
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From: Idaho
Cuddled my lifeless car and put some of my new parts in the car till Monday when I have time to put replace brake booster and drum brakes.
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Old Mar 15, 2015 | 11:18 AM
  #5663  
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From: Rapid City, SD
Yesterday I replaced the left front strut and lower control link bushings. Had to grind the head off the lower control link bolt because the sleeve was rusted solidly to the bolt. Doing the same to the right side right now.

At some point the previous owner did change the strut tubes with some US manufactured cylinders. No gas pressure left at all in these. But then they did have at least 54k miles on them.

The ball joints and rod ends are tight but the rubber boots are split and allowing in debris and out the grease. I know I need to fix this and this is one of the disadvantages of actually looking at things from time to time.
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Old Mar 15, 2015 | 12:15 PM
  #5664  
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From: Socal
Sold my extra 12-A header, TMC front sway bar and an 84 rear disc brake with 4.44 and RB sway bar. Installed them on my friends 81 base model (tagged as 02/81). Just waiting for rear brake pads and some piping to adapt the header to stock pipes (catalytic was welded into the pipes). Currently negotiating on pricing for my extra a 48 dco and one piece 12-a manifold.
Attached Thumbnails What did you do to your FB today?-forumrunner_20150315_101245.jpg   What did you do to your FB today?-forumrunner_20150315_101310.jpg   What did you do to your FB today?-forumrunner_20150315_101340.jpg  
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Old Mar 15, 2015 | 07:46 PM
  #5665  
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I got a whole lot more done on the car today, mainly just wiring stuff so far.

Had to go get a whole bunch of wiring supplies and paint from Menard's, the hardware store and the local paint shop. I grabbed some POR-15 as well so I can solve the rear bin rust issue - man that stuff is expensive!
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Soldering the choke/check relay since I accidentally cut it out before really thinking about it.
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Got the wires run for the tuck!
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There's a little lip behind the strut tower and coil spot there - the worst part of the tuck.
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How I got the wires to sit in there;
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The wiring disaster in there right now, going to get cleaned up and sorted out next.
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So next up on the list is running the wires I won't be using on the left side of the harness, over the transmission tunnel and to the right passenger side for the stock FB wiring. Then I'll have to start in on the FC wiring right away, not sure if I'll drop the engine in there first or not. I need to make a Mazdatrix order for the front cover o-ring and thermal pellet and install those before putting the engine in.


I also started a series on the swap, hopefully someone finds it helpful

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Old Mar 16, 2015 | 08:30 PM
  #5666  
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From: palmetto
Got my stainless steel weld bung today, will be installing it on my header possibly tomorrow.
Getting ready for the wideband

What did you do to your FB today?-forumrunner_20150316_212712.jpg



What did you do to your FB today?-forumrunner_20150316_212909.jpg

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Old Mar 17, 2015 | 10:46 AM
  #5667  
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Got a very small start on the first show-prep of the year last night.

Apparently, my Beastie will be the sole Mazda representative at this upcoming event, and one of only 10 Japanese cars there, invited to attend as the "JCCS Samurais"



The "Caddy Day" pool scene from "Caddyshack" keeps running through my head.
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Old Mar 17, 2015 | 07:37 PM
  #5668  
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From: palmetto
Just welded the ss bung to my header, now ill mount it back on the car.
Ill start on the wideband guage install tomorrow.
Or should I just stay up late and do it now, decisions decisions lol

What did you do to your FB today?-forumrunner_20150317_203530.jpg



What did you do to your FB today?-forumrunner_20150317_203601.jpg

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Old Mar 17, 2015 | 07:40 PM
  #5669  
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From: palmetto
Need to fix that edit button please.
Heres what I started with today.
This was supposed to be 1st post (my bad)

What did you do to your FB today?-forumrunner_20150317_203901.jpg

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Old Mar 18, 2015 | 03:54 PM
  #5670  
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From: palmetto
Got the wideband in and running

What did you do to your FB today?-forumrunner_20150318_165257.jpg

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Old Mar 18, 2015 | 04:39 PM
  #5671  
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I added a cup holder and drove her for the first time this year....Started right up after 5 months of hibernation.
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Old Mar 18, 2015 | 09:54 PM
  #5672  
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Originally Posted by rotaryjunkee
Got the wideband in and running
You da man!
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Old Mar 19, 2015 | 12:50 AM
  #5673  
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From: Renton Wa
Installed one of Banzai's adjustable alternator bracket, messed with the weber a bit and actually got it running pretty good. Much less lag, still a little low on power on top end but it's getting there. Have a wideband but going to get 2 bungs put in and borrow a friends dual wideband and do it right. I'm dual pipes all the way back to the muffler and want the sensors up closer
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Old Mar 19, 2015 | 01:09 AM
  #5674  
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When I added a bung to my dual pipe exhaust, it ended up reading the front rotor only. One of the carbs I was testing had a vacuum leak at the primary shaft bushing on the rear rotor which caused an off-idle glitch that wasn't seen in the wideband. Kind of a neat way to troubleshoot a carb, or injector if you walk on that side of the street.
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Old Mar 19, 2015 | 07:45 AM
  #5675  
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I peeled and scraped ugly blue window tint that the po put on. Improved the appearance a ton. My arms are tired though.

Also replaced a bad fan clutch which made the car feel much more lively. Drove it around awhile and smiled a lot.

Perused E-bay looking for a non-crusty SA air cleaner, no luck.
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