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My Budget Peripheral Port/80mm Turbo/60mm ITB/Intake Manifold/Fuel System Build

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Old 09-01-08, 10:53 AM
  #251  
drive fast, take chances

 
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wow.... just..... wow. updates please
Old 09-03-08, 05:44 AM
  #252  
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[IMG]http://i104.photobucket.com/albums/m187/limitedslip7/P6150371.jpg[/IMG

what kind of shielding are you doing.. the two pic shows the hot side of the turbo is barely clearing the front intake runner, i would think it would cause uneven intake temp from the front and rear rotor.. extensive heat shielding along with a turbo blanket would help greatly..are you planing anything else?
Old 09-03-08, 07:39 AM
  #253  
R.A.O.S.!!!

 
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One of the sickest builds for sure... very interested in seeing how this build turns out and what it sounds like when it's fired up finally.
Old 09-09-08, 07:18 PM
  #254  
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how is this a budget build? everything i see looks like it would cost a lot, luckily you are fabricating it yourself. Good Luck
Old 09-16-08, 11:23 AM
  #255  
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^You just answered your own question...


Anyways, school really killed my spare time last quarter so I did not make much progress. I'm in the middle of a 2.5 week break now and have gotten a few small things accomplished so far.



Made a bulkhead fitting for my mechanical fuel level guage. O-ringed around the guage and fitting:
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Installed:

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Installed the sensor for the Garrett turbo tachometer. First had to measure a bunch of crap and draw up the compressor housing to figure out where to put the sensor. After the dimensions were found the housing was clamped to the table and indicated in.
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Garrett had some funky mounting spacer, but it seemed redundant with the jam nut so I chucked it. Spotfacing, drilling and tapping:
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Sensor installed:
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The intake manifold needed some heat shielding by the hot bits, so I started out with some thin 304 SS sheet.
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Cut out:
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The welds turned out like ****, couldn't seem to get the amperage low enough on my welder, so I'm just going to blend them in. It is not finished by any means, I still have to weld on mounting brackets and find some 1/4" thick heat shielding material for the inside and clean up the outside:
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It's not much, but I'm working my *** off trying to get a bunch of parts finished up before class starts again.
Old 09-16-08, 01:56 PM
  #256  
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As usual, it looks good bro!

Jackson
Old 09-16-08, 02:12 PM
  #257  
Listen to King Diamond.

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Freakin' Awesome. Keep up the great work .
Old 09-16-08, 03:39 PM
  #258  
three spinning triangles

 
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holy beautiful work! wish i had those skills
Old 09-16-08, 09:06 PM
  #259  
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hooray!
Old 09-16-08, 10:15 PM
  #260  
weiRtech

 
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in for more details on the throttle barrel setup.
Old 09-17-08, 09:47 AM
  #261  
Engine, Not Motor

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Finally, someone running a turbine tach. I'm very interested in seeing the results of using it while tuning. Something I've considered for a while but not taken the plunge.
Old 09-19-08, 07:59 PM
  #262  
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Originally Posted by DelSlow
^You just answered your own question...


Anyways, school really killed my spare time last quarter so I did not make much progress. I'm in the middle of a 2.5 week break now and have gotten a few small things accomplished so far.



Made a bulkhead fitting for my mechanical fuel level guage. O-ringed around the guage and fitting:


Installed:





Installed the sensor for the Garrett turbo tachometer. First had to measure a bunch of crap and draw up the compressor housing to figure out where to put the sensor. After the dimensions were found the housing was clamped to the table and indicated in.


Garrett had some funky mounting spacer, but it seemed redundant with the jam nut so I chucked it. Spotfacing, drilling and tapping:


Sensor installed:




The intake manifold needed some heat shielding by the hot bits, so I started out with some thin 304 SS sheet.


Cut out:


The welds turned out like ****, couldn't seem to get the amperage low enough on my welder, so I'm just going to blend them in. It is not finished by any means, I still have to weld on mounting brackets and find some 1/4" thick heat shielding material for the inside and clean up the outside:





It's not much, but I'm working my *** off trying to get a bunch of parts finished up before class starts again.
OMG you forgot to tram the head!!!
Old 09-20-08, 01:39 AM
  #263  
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wow ... how did I miss out on all this all this time ... great stuff.
Old 09-25-08, 05:31 PM
  #264  
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wow, beautiful work just got done looking through 11 pages
Old 09-26-08, 08:49 PM
  #265  
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Just went through the entire thread.
Spectacular.
Old 10-04-08, 07:34 PM
  #266  
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So may i ask what kind of tranny do u have
Old 10-06-08, 04:18 AM
  #267  
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Originally Posted by Sojin
So may i ask what kind of tranny do u have
The Drivetrain, along with the suspension is 100% 18 year old oem. Surprisingly enough, when the car made 531 to the wheels, it hooked up in 1st with 0 traction issues and the drivetrain took it like a champ.

Bus, quick drinking so god damn much and finish the ******, or I will finish it for you.

Jackson
Old 10-06-08, 08:10 PM
  #268  
*** Bless The USA

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whats the purpose of the turbo tach?
Old 10-06-08, 11:16 PM
  #269  
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I would imagine to see how quickly the turbo spools up or how effective its working. But then again you should be able to tell that with a boost guage too. but this would be more direct I believe.
Old 10-07-08, 12:38 AM
  #270  
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My guess-

Turbo compressor maps have the horizontal lines on them at different shaft RPM.

Turbo tach is a really good way to see how well the turbo is actually suited to the engine and desired boost based off the map. Mostly used in turbo engine or turbo kit development.
Old 10-07-08, 09:59 AM
  #271  
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Originally Posted by Trjackson
The Drivetrain, along with the suspension is 100% 18 year old oem. Surprisingly enough, when the car made 531 to the wheels, it hooked up in 1st with 0 traction issues and the drivetrain took it like a champ.

Bus, quick drinking so god damn much and finish the ******, or I will finish it for you.

Jackson
Remember his car was a GTUs. The transmission, driveshaft, 4.3 LSD, half-shafts were replaced with TII components. The struts, while being stock parts, aren't original and I think most (all?) bushings have been replaced, rear toe-steer elimination, etc. Added a pinion-snubber too.

I agree about laying low on the booze and getting the car done. Stop all the ******* charity welding work, as well.
Old 10-08-08, 01:35 AM
  #272  
Big Mammoth

 
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all i know is that i started reading this thread at 930pm and finished at 1134pm. damn, i have never really read a full thread of more than 5 pages. and is the first, and hopefully not the last one. i practically nutted w/ every picture. awesome work bro, keep it up.
Old 10-08-08, 09:27 PM
  #273  
is tempted

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this is th second time vie goent through this build, completely sick man. give us all an update, i wanna see the finsih product!!
Old 10-10-08, 11:15 PM
  #274  
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wow, excellent thread and fabrication skills!! Any more updates?
Old 10-11-08, 12:25 AM
  #275  
HKS obsessed

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i cant believe i missed this thread! absolutely fantastic fab skills, great work man!


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