Fabrication Post your questions and projects on Fabrication of Interior or Exterior or custom audio and electronics here.

My Budget Peripheral Port/80mm Turbo/60mm ITB/Intake Manifold/Fuel System Build

Thread Tools
 
Search this Thread
 
Old Sep 1, 2008 | 10:53 AM
  #251  
illness's Avatar
drive fast, take chances
Tenured Member 15 Years
 
Joined: Feb 2002
Posts: 133
Likes: 0
From: Mass
wow.... just..... wow. updates please
Reply
Old Sep 3, 2008 | 05:44 AM
  #252  
Azcamel's Avatar
Put it in her butt
iTrader: (1)
 
Joined: May 2008
Posts: 848
Likes: 0
From: Tucson
Name:  P6070349.jpg
Views: 756
Size:  74.5 KB


[IMG]http://i104.photobucket.com/albums/m187/limitedslip7/P6150371.jpg[/IMG

what kind of shielding are you doing.. the two pic shows the hot side of the turbo is barely clearing the front intake runner, i would think it would cause uneven intake temp from the front and rear rotor.. extensive heat shielding along with a turbo blanket would help greatly..are you planing anything else?
Reply
Old Sep 3, 2008 | 07:39 AM
  #253  
93'roadwarrior's Avatar
R.A.O.S.!!!
Tenured Member 05 Years
 
Joined: Sep 2003
Posts: 335
Likes: 1
From: Vallejo, California
One of the sickest builds for sure... very interested in seeing how this build turns out and what it sounds like when it's fired up finally.
Reply
Old Sep 9, 2008 | 07:18 PM
  #254  
pistones's Avatar
Senior Member
Tenured Member: 20 Years
Liked
iTrader: (5)
 
Joined: Oct 2005
Posts: 736
Likes: 6
From: nyc
how is this a budget build? everything i see looks like it would cost a lot, luckily you are fabricating it yourself. Good Luck
Reply
Old Sep 16, 2008 | 11:23 AM
  #255  
DelSlow's Avatar
Thread Starter
Hot Dicken's Cider
Tenured Member 10 Years
iTrader: (2)
 
Joined: May 2003
Posts: 1,428
Likes: 0
From: Marion, Ohio
^You just answered your own question...


Anyways, school really killed my spare time last quarter so I did not make much progress. I'm in the middle of a 2.5 week break now and have gotten a few small things accomplished so far.



Made a bulkhead fitting for my mechanical fuel level guage. O-ringed around the guage and fitting:
Name:  P9130602.jpg
Views: 622
Size:  102.8 KB

Installed:

Name:  P9130610.jpg
Views: 607
Size:  67.3 KB



Installed the sensor for the Garrett turbo tachometer. First had to measure a bunch of crap and draw up the compressor housing to figure out where to put the sensor. After the dimensions were found the housing was clamped to the table and indicated in.
Name:  HPIM4719.jpg
Views: 696
Size:  78.1 KB

Garrett had some funky mounting spacer, but it seemed redundant with the jam nut so I chucked it. Spotfacing, drilling and tapping:
Name:  HPIM4720.jpg
Views: 713
Size:  87.3 KB

Sensor installed:
Name:  HPIM4722.jpg
Views: 718
Size:  72.1 KB



The intake manifold needed some heat shielding by the hot bits, so I started out with some thin 304 SS sheet.
Name:  HPIM4715.jpg
Views: 615
Size:  43.2 KB

Cut out:
Name:  HPIM4716.jpg
Views: 653
Size:  51.6 KB

The welds turned out like ****, couldn't seem to get the amperage low enough on my welder, so I'm just going to blend them in. It is not finished by any means, I still have to weld on mounting brackets and find some 1/4" thick heat shielding material for the inside and clean up the outside:
Name:  P9140611.jpg
Views: 726
Size:  83.5 KB




It's not much, but I'm working my *** off trying to get a bunch of parts finished up before class starts again.
Reply
Old Sep 16, 2008 | 01:56 PM
  #256  
Trjackson's Avatar
Full Member
Tenured Member: 15 Years
 
Joined: Sep 2006
Posts: 246
Likes: 0
From: Ohio
As usual, it looks good bro!

Jackson
Reply
Old Sep 16, 2008 | 02:12 PM
  #257  
need RX7's Avatar
Listen to King Diamond.
Tenured Member: 15 Years
Liked
Loved
Community Favorite
iTrader: (4)
 
Joined: Dec 2006
Posts: 2,859
Likes: 13
From: Sterling Heights, MI
Freakin' Awesome. Keep up the great work .
Reply
Old Sep 16, 2008 | 03:39 PM
  #258  
20Bforme's Avatar
three spinning triangles
Tenured Member 10 Years
 
Joined: Oct 2003
Posts: 1,441
Likes: 0
From: SE Wisconsin
holy beautiful work! wish i had those skills
Reply
Old Sep 16, 2008 | 09:06 PM
  #259  
NOPR's Avatar
Rotary Apprentice
Tenured Member 15 Years
 
Joined: Jan 2005
Posts: 2,181
Likes: 0
From: USA
hooray!
Reply
Old Sep 16, 2008 | 10:15 PM
  #260  
weirRacing's Avatar
weiRtech
Tenured Member 05 Years
 
Joined: Mar 2005
Posts: 24
Likes: 0
From: Ontario, Canada
in for more details on the throttle barrel setup.
Reply
Old Sep 17, 2008 | 09:47 AM
  #261  
Aaron Cake's Avatar
Engine, Not Motor
Tenured Member: 20 Years
iTrader: (1)
 
Joined: Feb 2001
Posts: 29,798
Likes: 128
From: London, Ontario, Canada
Finally, someone running a turbine tach. I'm very interested in seeing the results of using it while tuning. Something I've considered for a while but not taken the plunge.
Reply
Old Sep 19, 2008 | 07:59 PM
  #262  
Turbo23's Avatar
Panda Bear
Tenured Member: 20 Years
iTrader: (4)
 
Joined: Nov 2001
Posts: 1,732
Likes: 4
From: Lititz, PA
Originally Posted by DelSlow
^You just answered your own question...


Anyways, school really killed my spare time last quarter so I did not make much progress. I'm in the middle of a 2.5 week break now and have gotten a few small things accomplished so far.



Made a bulkhead fitting for my mechanical fuel level guage. O-ringed around the guage and fitting:


Installed:





Installed the sensor for the Garrett turbo tachometer. First had to measure a bunch of crap and draw up the compressor housing to figure out where to put the sensor. After the dimensions were found the housing was clamped to the table and indicated in.


Garrett had some funky mounting spacer, but it seemed redundant with the jam nut so I chucked it. Spotfacing, drilling and tapping:


Sensor installed:




The intake manifold needed some heat shielding by the hot bits, so I started out with some thin 304 SS sheet.


Cut out:


The welds turned out like ****, couldn't seem to get the amperage low enough on my welder, so I'm just going to blend them in. It is not finished by any means, I still have to weld on mounting brackets and find some 1/4" thick heat shielding material for the inside and clean up the outside:





It's not much, but I'm working my *** off trying to get a bunch of parts finished up before class starts again.
OMG you forgot to tram the head!!!
Reply
Old Sep 20, 2008 | 01:39 AM
  #263  
dj55b's Avatar
Banned. I got OWNED!!!
iTrader: (2)
 
Joined: Oct 2004
Posts: 6,122
Likes: 1
From: London, Ontario
wow ... how did I miss out on all this all this time ... great stuff.
Reply
Old Sep 25, 2008 | 05:31 PM
  #264  
onefast93RX7's Avatar
Full Member
Tenured Member 10 Years
iTrader: (5)
 
Joined: Jun 2007
Posts: 217
Likes: 0
From: Texas
wow, beautiful work just got done looking through 11 pages
Reply
Old Sep 26, 2008 | 08:49 PM
  #265  
SpoolinTalonAWD's Avatar
Junior Member
Tenured Member 05 Years
 
Joined: Feb 2003
Posts: 7
Likes: 0
From: USA
Just went through the entire thread.
Spectacular.
Reply
Old Oct 4, 2008 | 07:34 PM
  #266  
Sojin's Avatar
Senior Member
Tenured Member 05 Years
 
Joined: Apr 2003
Posts: 372
Likes: 0
From: Ft.Bragg NC
So may i ask what kind of tranny do u have
Reply
Old Oct 6, 2008 | 04:18 AM
  #267  
Trjackson's Avatar
Full Member
Tenured Member: 15 Years
 
Joined: Sep 2006
Posts: 246
Likes: 0
From: Ohio
Originally Posted by Sojin
So may i ask what kind of tranny do u have
The Drivetrain, along with the suspension is 100% 18 year old oem. Surprisingly enough, when the car made 531 to the wheels, it hooked up in 1st with 0 traction issues and the drivetrain took it like a champ.

Bus, quick drinking so god damn much and finish the ******, or I will finish it for you.

Jackson
Reply
Old Oct 6, 2008 | 08:10 PM
  #268  
Viking War Hammer's Avatar
*** Bless The USA
Tenured Member 15 Years
iTrader: (8)
 
Joined: Jan 2007
Posts: 7,140
Likes: 0
From: Saint Louis / Illinois
whats the purpose of the turbo tach?
Reply
Old Oct 6, 2008 | 11:16 PM
  #269  
dj55b's Avatar
Banned. I got OWNED!!!
iTrader: (2)
 
Joined: Oct 2004
Posts: 6,122
Likes: 1
From: London, Ontario
I would imagine to see how quickly the turbo spools up or how effective its working. But then again you should be able to tell that with a boost guage too. but this would be more direct I believe.
Reply
Old Oct 7, 2008 | 12:38 AM
  #270  
BLUE TII's Avatar
Rotary Motoring
Tenured Member: 25 Years
Liked
Loved
Community Favorite
iTrader: (9)
 
Joined: Mar 2001
Posts: 8,479
Likes: 932
From: CA
My guess-

Turbo compressor maps have the horizontal lines on them at different shaft RPM.

Turbo tach is a really good way to see how well the turbo is actually suited to the engine and desired boost based off the map. Mostly used in turbo engine or turbo kit development.
Reply
Old Oct 7, 2008 | 09:59 AM
  #271  
Furloaf's Avatar
Banned. I got OWNED!!!
 
Joined: Jan 2002
Posts: 164
Likes: 0
From: Cincinnati, OH
Originally Posted by Trjackson
The Drivetrain, along with the suspension is 100% 18 year old oem. Surprisingly enough, when the car made 531 to the wheels, it hooked up in 1st with 0 traction issues and the drivetrain took it like a champ.

Bus, quick drinking so god damn much and finish the ******, or I will finish it for you.

Jackson
Remember his car was a GTUs. The transmission, driveshaft, 4.3 LSD, half-shafts were replaced with TII components. The struts, while being stock parts, aren't original and I think most (all?) bushings have been replaced, rear toe-steer elimination, etc. Added a pinion-snubber too.

I agree about laying low on the booze and getting the car done. Stop all the ******* charity welding work, as well.
Reply
Old Oct 8, 2008 | 01:35 AM
  #272  
meme2105's Avatar
Big Mammoth
Tenured Member 05 Years
 
Joined: Sep 2006
Posts: 24
Likes: 0
From: Wasco, CA
all i know is that i started reading this thread at 930pm and finished at 1134pm. damn, i have never really read a full thread of more than 5 pages. and is the first, and hopefully not the last one. i practically nutted w/ every picture. awesome work bro, keep it up.
Reply
Old Oct 8, 2008 | 09:27 PM
  #273  
Templeton's Avatar
is tempted
Tenured Member 15 Years
iTrader: (10)
 
Joined: May 2006
Posts: 885
Likes: 9
From: New Hampshire
this is th second time vie goent through this build, completely sick man. give us all an update, i wanna see the finsih product!!
Reply
Old Oct 10, 2008 | 11:15 PM
  #274  
KenSpeC's Avatar
Kenspec
Tenured Member 15 Years
iTrader: (16)
 
Joined: Aug 2008
Posts: 1,231
Likes: 2
From: Ancaster, ON, Canada
wow, excellent thread and fabrication skills!! Any more updates?
Reply
Old Oct 11, 2008 | 12:25 AM
  #275  
blackedoutFC3S's Avatar
HKS obsessed
Tenured Member 10 Years
iTrader: (7)
 
Joined: Mar 2008
Posts: 1,529
Likes: 0
From: OP, KS
i cant believe i missed this thread! absolutely fantastic fab skills, great work man!
Reply



All times are GMT -5. The time now is 08:46 PM.