RENESISFD's Robust Build: Powered by Pepperoni Pizza and Chikken Nuggets
This is awesome! Hope you don't mind if I steal the expansion tank idea for my own build
Care to share anymore info on the cooling setup? I may have missed it in the thread, but is there a reason why you didn't go with the original EWP mount?
Care to share anymore info on the cooling setup? I may have missed it in the thread, but is there a reason why you didn't go with the original EWP mount?
Thread Starter
Joined: Feb 2008
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From: Long Island NY 11746
I will make a write up on the cooling system when I get it working 100% right now it is cooling the motor too well. The reason for not using the origional mount was clearance between the inlet of the pump and the radiator. If I was to make it again I would use a shorter radiator. Although, with it mounted up high you can see the wiggins clamps easier 
BTW, you wont be the first to copy my surge tank location, but it will fit between the rear subframe and the fuel tank if you don't want people to see it.

BTW, you wont be the first to copy my surge tank location, but it will fit between the rear subframe and the fuel tank if you don't want people to see it.
Half of my gauges dont work! Have to keep the car always full because when it's full it's at half and when it drops low it stays at 1/4. Odometer doesn't function at all, then the stock oil and coolant gauges aren't very useful IMO. Hell for the sales pitch you're giving this racepak I might have to take the dive. Few hundred to re calibrate some paper and needles, or an extremely useful tv screen
Thread Starter
Joined: Feb 2008
Posts: 2,979
Likes: 9
From: Long Island NY 11746
^ What ECU do you have?
I really think the digital dash (whichever brand you choose) is a great option, It replaces over 30 gauges, you can display any parameter that you have a sensor for.
I really think the digital dash (whichever brand you choose) is a great option, It replaces over 30 gauges, you can display any parameter that you have a sensor for.
Thread Starter
Joined: Feb 2008
Posts: 2,979
Likes: 9
From: Long Island NY 11746
^Thanks
Pretty soon I will start playing with E-85. I figure I should start tuning the car on ethanol first then go back to 93 after the e-85 is tuned. This is so I can tune the fuel map to the max boost I plan to run (bout 30psi) then use the ethanol compensation maps to correct for 93. This way the base map is tuned for my max boost. If I go the other way I end up in uncharted territory as I will be running signifigantly more boost with ethanol.
Pretty soon I will start playing with E-85. I figure I should start tuning the car on ethanol first then go back to 93 after the e-85 is tuned. This is so I can tune the fuel map to the max boost I plan to run (bout 30psi) then use the ethanol compensation maps to correct for 93. This way the base map is tuned for my max boost. If I go the other way I end up in uncharted territory as I will be running signifigantly more boost with ethanol.
Thread Starter
Joined: Feb 2008
Posts: 2,979
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From: Long Island NY 11746
I started filling up with E-85, around by me the max I have seen so far on the gauge has been 73% ethanol. Car is running off of the wastegate spring at 10lbs of boost. I am working on the drivability and the low boost load points now to make the car run more like stock. I also need to find a place where I can rent a dyno to use for a few hours so I can tune the car.
Thread Starter
Joined: Feb 2008
Posts: 2,979
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From: Long Island NY 11746
I have to get E-98 from drums as no one sells it around here at the pump. The plan is to increase the ethanol to E-85 and tune there and then work my way down all the way to E-10.
The issue was the "sense" wire to the alternator had too much resistance and was causing the alternator to overcharge the battery at 16 volts. Now the alternator is outputting 14.2 volts.
The issue was the "sense" wire to the alternator had too much resistance and was causing the alternator to overcharge the battery at 16 volts. Now the alternator is outputting 14.2 volts.
Heard Shawns car made no more power with E98 over E85. And a heard of a couple failures on E98 with the same symptoms (weird Build up in Apex seal grooves causing them to stick). Not enough info to determine the cause for sure but the Big finger points to the E98.
Thread Starter
Joined: Feb 2008
Posts: 2,979
Likes: 9
From: Long Island NY 11746
Shawns car was also an unknown mazda reman with stock ports. Maybe with a different setup he would have made more power. I think I will max out my turbo before hitting the limits of E-85.
Thread Starter
Joined: Feb 2008
Posts: 2,979
Likes: 9
From: Long Island NY 11746








