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What did you do to your FB today?

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Old Jun 20, 2023 | 08:09 AM
  #8226  
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Originally Posted by Frankenrex
Oh, hey - thank you for this. I had no idea anyone made replacement panels. The lower on the passenger side of my '79 rusted out from an antenna leak long before I got the car. It was completely Bondo at the bottom by the time I owned it! I thought I was going to have to cut up a donor vehicle.
Here is some progress with a stud welder, Wolf Steel is also willing to make any panel that you send them.



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Old Jun 20, 2023 | 10:39 AM
  #8227  
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Originally Posted by Freeskier7791
Wolf Steel is also willing to make any panel that you send them.
Someone should freight them an entire rear half.



Foiled again!

The Protege brake booster I bought a couple years ago for this TII brake conversion interferes with the u-joint from MTheory's steering kit.
What's worse is now I'm looking up boosters on RockAuto and Cardone's diaphragm measurements differ from the ones I copied the first time around I was shopping in 2019.
Example:
FB RX-7(part 532127): 8.28" now, 8.63" then
Protege (part 532528): 8.285" now, 8.75" then
I'm thinking about an Impreza booster. They're showing 8.4" now, and 8.61" in 2019. A little more than I'd like to spend but TechnoToy Tuning sells a tiny one that'll definitely fit.



Last edited by j_tso; Jun 20, 2023 at 11:20 AM.
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Old Jun 20, 2023 | 10:41 AM
  #8228  
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I wonder what brake booster T3 uses, it has to be something off the shelf.
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Old Jun 20, 2023 | 11:20 AM
  #8229  
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It used to have Flo's labels on them, they probably were able to get to their supplier directly.
With the bigger master cylinder that's gonna be a lot more pedal effort.

Edit: Miata booster looks like the ticket. It's the same 8.28" that's now listed for the FB and it's a dual diaphragm.
Mazda just lists "8 in." size for both. They probably didn't count on an idiot trying to swap them around.

Last edited by j_tso; Jun 20, 2023 at 12:22 PM.
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Old Jun 20, 2023 | 07:59 PM
  #8230  
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Na miata ones fit nicely in with a bit of replumbing for the Miata proportioning valve. Keith Tanner (Flyin Miata) put this thread together for a bit of background.

https://forum.miata.net/vb/showthread.php?t=363284
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Old Jun 21, 2023 | 03:45 PM
  #8231  
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That's good info. I compared boost ratios from other FSMs I could find, all using the same 44 lbs of force:
FC: 3.8
FD: 13.1
Protege is 10 for the ZM engine and 12 for the FS engine, not sure which I have.
Of course there are other factors like master cylinder size. FC is smaller at 7/8", FD, TII, and Protege use 15/16" bore.
TII and FD use the same size caliper pistons front and rear as well. I'm using the FC proportioning valve and it's the same part number for all years.

I didn't pay for overnight shipping but the warehouse Rockauto shipped from was a few hours away, and the Miata booster arrived today.
It's exactly the same size as the Protege booster which is marginally bigger than the FB booster, as shown by my scientific Black&Decker fixture.
The actual issue became apparent when I had both in front of me: I need a spacer! There's a 5mm height difference in the mounting flanges. Maybe wrenching in 90+ degree heat is frying my brain.
Before buying anything else I'm going to stack washers behind the booster to test this. I also noticed there are cut outs on the stock booster where the steering shaft would go. Not sure it would make that much of a difference if I did the same.
Now to decide if the Protege booster will provide too much assist (more than the Miata's but less than the FD's), though I'll most likely choose to get my money back.

Last edited by j_tso; Jun 21, 2023 at 05:22 PM.
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Old Jun 21, 2023 | 08:07 PM
  #8232  
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Do you have the aluminum spacer to try? ~1/2” thick, I think the s3 fb’s came with them. (Maybe it was just the se’s? )
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Old Jun 21, 2023 | 09:43 PM
  #8233  
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Nope, mine never had one. Parts catalog shows them for S3s. Looks like the FD spacer is still available.

I have some .26" mystery spacers in my misc bolt box and put them on the studs. Looks like it clears with a hair of space so if the spacer is any thicker than that I should be set.
The booster bolt pattern is common across different OEMs as well, but the ones I see for Toyotas and Subarus are way too thick.

Last edited by j_tso; Jun 21, 2023 at 10:11 PM.
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Old Jun 22, 2023 | 06:17 AM
  #8234  
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You could always make your own if you have a metal supply place close by.
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Old Jun 22, 2023 | 12:30 PM
  #8235  
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My hurdle with making one would be cutting/drilling the huge hole in the middle.
I would have gone that route if the local makerspace hadn't shut down.

I've got a spacer on the way for $35 shipped.
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Old Jun 23, 2023 | 06:22 PM
  #8236  
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Looking like a thing again.
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Old Jun 24, 2023 | 02:30 PM
  #8237  
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In 2000 I noticed that the leather steering wheel was starting to breakdown and seeing as how I'm OCD the material condition of my RX7 I decided to have rewrapped. I bought a walnut Nardi 330mm steering wheel and adapter and installed it. I sent my RX7 steering wheel and shift **** off to a place in TX to have the work done. Got them back and put the shift **** back in but really liked the smaller wood wheel so I put my newly rewrapped steering wheel in my RX7 cruise box along with my other spare goodies. Fast-forward to 2006 when I retired from the military and had my finale PCS move (can you see it coming?) the cruise box with all my RX7 **** and new steering wheel was gone. I was not very happy but you can't do **** about situations like that because the movers don't give a **** and the military doesn't hold them accountable. For close to 15 years I have been looking for "complete" donor 3 spoke RX7 steering to have refurbished for my GSL-SE that didn't cost a fortune, and recently found one on eBay for $99.00 and was only missing the horn pad and bought it. I also picked up a brown horn pad of of eBay that cost almost as much as the steering wheel. Went to find the place in TX to ship it to them and the company doesn't exist anymore so I found another place in TX that also does that type of work (craftcustoms.com.) I was checking their website out and looked at their gallery pictures of work done and I found a picture of a Burgundy 1985 RX7 steering wheel and I swear it was my wheel from 23 years ago. Sent them an email and explained the situation and found out it's the same company with a different name now and yes it was my steering wheel in the picture. So I shipped the donor wheel to them and got it back this week and had a guy I know dye the brown horn pad to match the steering wheel and I think it turned out well. I am one happy-camper that's for sure!


Donor Steering Wheel

Installed Steering Wheel

Refurbished Steering Wheel
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Old Jun 24, 2023 | 07:18 PM
  #8238  
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I've used craft customs for both a steering wheel and shift ****. A little pricy, but they do outstanding work.
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Old Jun 24, 2023 | 08:07 PM
  #8239  
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Originally Posted by Seniorchief
(craftcustoms.com
How much was it? I would like to get mine does.
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Old Jun 24, 2023 | 11:53 PM
  #8240  
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Swapped out the turn signal light wipers emergency switch control assembly. Dropped $277. But before I figured out that's what I needed, I ordered the combi switch, dropping $138 from rockauto. Mazdatrix has the combi switch NLA.

But it looks like the same one that Mazda Truck b2000 uses for $20. And the entire assembly looks like it also for $120.

Can anyone verify this? Not that it matters, because that assembly it replaced is almost 40 years old.
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Old Jun 25, 2023 | 12:15 AM
  #8241  
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This one? It looks correct.
Only ones I see NLA on Mazdatrix is 81-83 with cruise control and 79-80.

I got by for a couple years just cleaning the contacts inside. But last year a plastic piece inside broke off so I bought the whole deal because the wiper stalk was also malfunctioning.

Last edited by j_tso; Jun 25, 2023 at 12:18 AM.
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Old Jun 25, 2023 | 01:18 AM
  #8242  
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yes, that's the exact one ! The entire assembly needed to be replaced because the turn signal worked, but the rotator part for parking/headlights was mush. It's ball bearing housing was crumbly. Also Rockauto said that it was the last combi switch, so I ordered it, after which Rockauto said it had one left ? ? ?

I was talking about the combi being NLA, now I don't see it at all on mazdatrix's website.

Now I'm obsessed! Can b2000 combi's and assembly's be used on rx-7 fb's?

Last edited by midnight mechanic; Jun 25, 2023 at 10:11 AM.
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Old Jun 25, 2023 | 06:19 PM
  #8243  
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Mazdatrix link, they just call it "headlight switch" but the part number is for the whole combination switch.
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Old Jun 25, 2023 | 08:14 PM
  #8244  
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So do you think the b2000 headlight switch assembly would work for a RX-7 ?
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Old Jun 25, 2023 | 10:01 PM
  #8245  
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according to rockauto, the part numbers are different between the rx7 and b2000
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Old Jun 26, 2023 | 10:12 AM
  #8246  
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I'm surprised that one of us who has rx-7 OCD doesn't order the b2000 one from Autozone, and checks it in the store against the part on their car that they removed.

This is academic now because my new headlight turn signal assemby should last 40 years like the OEM did.
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Old Jun 26, 2023 | 10:49 AM
  #8247  
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as long as the steering shaft is the same diameter, i can't see why it wouldn't work. looks just like ours.
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Old Jun 26, 2023 | 12:45 PM
  #8248  
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added the turbo II seats today! A little lower than the tilting S3 seats and way more comfortable. Swapped the FB rails straight across without issue.


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Old Jun 26, 2023 | 06:27 PM
  #8249  
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I've got TII seats in mine as well. I put the old seats in to take it to the body shop and was surprised how much taller the sitting position is, totally didn't remember that!
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Old Jun 30, 2023 | 07:33 PM
  #8250  
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After 6 cans of brake clean, the trans is semi clean. 38 years of grime and a badly leaking rear housing seal made it hard to clean.

hopefully the next owner appreciates all the work that is going into this clutch replacement!

i’m really itching to get this thing back on the road, but it’s still about 3 weeks away!



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