Finally got my L6 project!!!
#151
#153
NEWBIE introduction: Questions Galore
Hey Dave, just read through the whole thread and have to say i'm thoroughly impressed, and frankly very happy to see that you still have the car and are still active on the forum. FYI this is my first response on the forum so yay me. I'm new to RX7s and in the process of preparing for a similar swap and I was hoping you could give me some insight on the process. Before that though ill give you a little background. I bought a rust bucket 85 gsl-se in february that was rebuilt about 25k miles ago and runs great considering its been lightly modified(header, k/n intake, uprated clutch and LSD from what i can tell). I initially I planned on fixing the rust, painting it and driving it until rusted out again. However, upon digging into it more I realized it would be more work than it was worth. I live in hawaii and there are very few 7s left here in any decent shape. I eventually found a running, rust free 85 gs in california that fit the bill for a swap so I bought it and shipped it out. Id be happy to share some photos if you're interested!
I'm mainly curious about the wiring issues you faced, and if looking back there were any glaring issues that wouldn't have been solved by a donor car? Sourcing parts here is a bit of a nightmare and i'm trying to compile and order everything I can ahead of time.
Thank you for any insight you might like adding.
I'm mainly curious about the wiring issues you faced, and if looking back there were any glaring issues that wouldn't have been solved by a donor car? Sourcing parts here is a bit of a nightmare and i'm trying to compile and order everything I can ahead of time.
Thank you for any insight you might like adding.
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mazdaverx713b (09-01-20)
#154
I'm glad you found this thread! I started another shortly after the car was running and still continue the thread to this day!
As for the swap, everything from the GSL-SE will bolt into the rust free GS. The dash will have to be pulled and the carpet lifted on the left side as you will need to replace the entire wiring harness. The GSL-SE's harness is a direct fit into the GS and will connect to the GS's harness under the driver's side storage bin. So you will not have to worry about the rear harnsess. You will need to transfer over the fuel lines as they are different, as is the tank and pump and filter assembly. I'd be happy to cover anything you need if you need more advice!
As for the swap, everything from the GSL-SE will bolt into the rust free GS. The dash will have to be pulled and the carpet lifted on the left side as you will need to replace the entire wiring harness. The GSL-SE's harness is a direct fit into the GS and will connect to the GS's harness under the driver's side storage bin. So you will not have to worry about the rear harnsess. You will need to transfer over the fuel lines as they are different, as is the tank and pump and filter assembly. I'd be happy to cover anything you need if you need more advice!
#155
Hey, I really appreciate the insight! Wanted to give you a little update. Got the motor and harness out of the donor car last weekend. Got the 12A ready to be pulled out over the last two nights. Going to pull it this afternoon and try to get the 13B in. Still need to pull the tank, pump and lines but crossing my fingers they come easy. Wish me luck!
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mazdaverx713b (11-04-20)
#157
update
Hey Dave,
Been slow and steady on my GS/SE so far but making progress. Have the engine in, fuel tank/pump swapped as well as the sender line from my SE. Got the SE harness through the firewall today and hoping i can get her running by next weekend. Been using your build thread as bible and planning on digging into it even more as i get into the nitty gritty of the wiring.
Thanks!
Brycen
Been slow and steady on my GS/SE so far but making progress. Have the engine in, fuel tank/pump swapped as well as the sender line from my SE. Got the SE harness through the firewall today and hoping i can get her running by next weekend. Been using your build thread as bible and planning on digging into it even more as i get into the nitty gritty of the wiring.
Thanks!
Brycen
#158
Glad to hear that you're making progress and that my thread is helpful. Are you using the compete GSL-SE harness? If not, you will have to pull the dash and swap it as it has wiring for the coolant temp and oil pressure sender as well as the main relays.
#159
Yeah, I've got a complete harness from a my donor car. Dash is currently out, and I'm not sure how I would have been able to do it otherwise. Do you mean the sub-harness that sits behind the dash has the wiring for the coolant sensor and oil pressure sender unit?
Thanks
Thanks
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mazdaverx713b (11-25-20)
#160
The sub harness does not, but the main harness does. That's the issue that I ran into. Figured I could just swap the small sub harness that hooks to the ecu but I realized that the main12A harness was missing a bunch of SE specific stuff. I swapped the entire harness over. The only harness thats original is the rear harness. It mates with the SE harness under the driver's side storage bin. I didn't swap it because its the same harness for all trim levels.
#161
Gotcha, thanks for the heads up! I have both routed through the firewall and have started hooking them but have a question about the Switch sub harness behind the dash. Did you retain your GS one, or modify the SE one? My GS has the cable operated fan controller as opposed to the servo operated one in the SE. My SE switch-harness also has the a spiderweb of aftermarket audio wiring that id like to avoid reusing if i can. Appreciate all the help, hoping to get it running this weekend!
#163
Hey, got my car running this last weekend!! Beyond stoked! Still have a bunch of details to take care in the interior and its idling really high so I'm guessing I have a vacuum leak somewhere. Wanted to say thanks for all the quick responses and insight, really appreciate it! I'll send some photos once i get it all back together!
#165
Hey, Wanted to reach out and update you with my project and say thanks again for the support on getting my swap going and giving me the courage to dive into it. The car is now (mostly) mechanically done in that i finished the full SE swap(engine, fuel, suspension, axles) and replaced most of the steering components, suspension bushings, and consumables. The car runs decently but as time has gone on it has developed a slight misfire at idle. First i replaced all of the ignition components as well as ignitors. Then I replaced all of the vacuum lines and out of an abundance of caution i replaced the gasket between the upper and lower intake manifold. Upon getting it all back together it ran slightly better but it was probably just a placebo. After hearing it still miss after it warmed up I started fiddling with the vacuum lines that go under manifold and heard its idle change. Long story short I realized that my issue was actually with the wiring loom feeding the injectors....
This sucks but i shouldn't be surprised considering my donor car had ~230k. I replaced the connector clips to the injectors during the swap because mine were brittle and one broke but kept the original wires. I'm planning on pulling the loom apart and trying to identify/repair the problem myself but i may be in the market for a new SE motor harness(passenger side).
I'm getting there and will try to get some photos up soon! Thanks again and stoked to see you reviving your L6 project!!!
This sucks but i shouldn't be surprised considering my donor car had ~230k. I replaced the connector clips to the injectors during the swap because mine were brittle and one broke but kept the original wires. I'm planning on pulling the loom apart and trying to identify/repair the problem myself but i may be in the market for a new SE motor harness(passenger side).
I'm getting there and will try to get some photos up soon! Thanks again and stoked to see you reviving your L6 project!!!
#167
That's great news!! Super glad you got it up and running! Also glad to hear that the heater harness was a separate sub harness. I couldn't remember. You should definitely start a build thread documenting your progress. Would love to see pictures of the car!
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