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My Budget Peripheral Port/80mm Turbo/60mm ITB/Intake Manifold/Fuel System Build

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Old May 19, 2008 | 12:05 AM
  #151  
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Originally Posted by DelSlow
Reinforcing the clutch fork for the new clutch.


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Nice work on the clutch fork but the pivot ball on the transmission is the weak link and are known to break with strong clutches.
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Old May 19, 2008 | 05:16 AM
  #152  
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^Yep, already have a new pivot turned down. I made it from O-1 tool steel, I haven't yet had a chance to harden it though; I will post a pic after it is done.
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Old May 20, 2008 | 01:23 AM
  #153  
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Bus, sorry I couldn't make it this weekend, or any other weekends. I owe you something for keeping on breaking our plans. I also may not get to go to the lake this weekend. I won't know until later this week. I will call you.

Keep up the great work, btw, you missed an awesome 18 holes on saturday!

Jackson
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Old May 20, 2008 | 01:49 AM
  #154  
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Originally Posted by DelSlow
^Yep, already have a new pivot turned down. I made it from O-1 tool steel, I haven't yet had a chance to harden it though; I will post a pic after it is done.
You're the man!
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Old May 29, 2008 | 06:19 PM
  #155  
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anything new?
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Old May 30, 2008 | 01:03 AM
  #156  
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Oooo- are you just going to hardface the ball tip or differentially heat treat the ball to leave the tapered area flexible enough to absorb the stresses?

It seems like the typical pivot failures are from the stock mazda piece being too hard (brittle), not from wearing out.

Or a new pivot design?

Can you tell I am too cheap for a twin disc :P When I tried a 2nd gear launch the clutch just slips till the rpms drop out of the powerband and I have the sprung 6 puck and 2nd heaviest ACT PP.
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Old Jun 1, 2008 | 11:22 AM
  #157  
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Got a few things done, finals week is coming up and every prof thinks their class is all-important and the only thing you have going on.

Here is the new pivot. It does not taper down nearly as much as the stock, I think it should hold up quite well.
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Motor is all together finally.





In the car. Had to notch the steering rack mount a little bit (Damn heat expansion!)
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With the turbo.
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Old Jun 1, 2008 | 11:47 AM
  #158  
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i bow down
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Old Jun 1, 2008 | 01:08 PM
  #159  
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WOW! OMFG, what a piece of art. Amazing what can be done when you have a dreamshop full of all the right tools and equipment.
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Old Jun 1, 2008 | 03:46 PM
  #160  
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Originally Posted by 84stock
WOW! OMFG, what a piece of art. Amazing what can be done when you have a dreamshop full of all the right tools and equipment.
a little skill would be involved too....
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Old Jun 1, 2008 | 03:52 PM
  #161  
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what exhaust manifold are u using? or did u fab one up?
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Old Jun 1, 2008 | 04:04 PM
  #162  
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wow
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Old Jun 1, 2008 | 05:50 PM
  #163  
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Sweet, sweet, sweet!

If you ever need to make a little quick money you could fab up some clutch fork and pivot kits for everybody w/ a burly left leg and a thin wallet

I bet you could put a big mark up on it since it will still end up way cheaper than a twin disk set up.
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Old Jun 3, 2008 | 08:56 PM
  #164  
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thats amazing... straight amazing
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Old Jun 3, 2008 | 11:16 PM
  #165  
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looks like the intake manifold is gonna have a pretty sharp angle right before the vbands on the rotor housings,due to the turbine housing placement. but then again im sure you have it all under control! this is the best fab i have ever seen on a fc!
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Old Jun 4, 2008 | 05:40 AM
  #166  
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Originally Posted by marcus219
a little skill would be involved too....
Don't forget knowledge!
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Old Jun 4, 2008 | 10:27 AM
  #167  
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Originally Posted by crispeed
Don't forget knowledge!
yeah right! all it takes is good tools! he just pushes start on those machines and they make and install the parts for him! if i had access to that shop my car would be like 3846239 times better!
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Old Jun 4, 2008 | 12:33 PM
  #168  
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Originally Posted by NOPR
yeah right! all it takes is good tools! he just pushes start on those machines and they make and install the parts for him! if i had access to that shop my car would be like 3846239 times better!
Oh!
I guess he got his hands on one of those replicator things that they have on board the Starship Enterprise!
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Old Jun 4, 2008 | 12:44 PM
  #169  
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Originally Posted by NOPR
yeah right! all it takes is good tools! he just pushes start on those machines and they make and install the parts for him! if i had access to that shop my car would be like 3846239 times better!
hmmmmmmm!

Ignorance is fearless.......

I am a mechanical engineer and all I do is come up with ways to make NC Programs/Processes for medical devices so that when the machinist pushes start the machine does what it should......all I can say is that they don't do anything themselves and that is certainly isn't just "pushing a button" on the machinist's side either....... It takes a very special brain to program, setup and operate CNC machinery, not to mention to such an extensive degree as this and Delslow has got it down incredibly well.

NOPR, I recommend you do a search online and find out why people in the manufacturing industry get paid so well and exactly why companies would be doing so if all there was is simply to "push start".

Delslow, keep up the good work, you have not ceased to impress me.....makes me want to do something like this myself.

Chris
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Old Jun 4, 2008 | 01:27 PM
  #170  
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dang dude, that's rockin
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Old Jun 4, 2008 | 01:38 PM
  #171  
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Wow, I like how you overclocked (sorry) your clutch fork and pivot ball. I M N ah.
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Old Jun 4, 2008 | 01:55 PM
  #172  
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Originally Posted by Jeff20B
Wow, I like how you overclocked (sorry) your clutch fork and pivot ball. I M N ah.
overclock...do i smell a computer geek????
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Old Jun 4, 2008 | 04:18 PM
  #173  
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Amazing work...
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Old Jun 5, 2008 | 03:05 AM
  #174  
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Originally Posted by ChrisRX8PR
hmmmmmmm!

Ignorance is fearless.......

I am a mechanical engineer and all I do is come up with ways to make NC Programs/Processes for medical devices so that when the machinist pushes start the machine does what it should......all I can say is that they don't do anything themselves and that is certainly isn't just "pushing a button" on the machinist's side either....... It takes a very special brain to program, setup and operate CNC machinery, not to mention to such an extensive degree as this and Delslow has got it down incredibly well.

NOPR, I recommend you do a search online and find out why people in the manufacturing industry get paid so well and exactly why companies would be doing so if all there was is simply to "push start".

Delslow, keep up the good work, you have not ceased to impress me.....makes me want to do something like this myself.

Chris
Reading sarcasm owns many people on forums, and you sir are indeed one of these said people. LOL. NOPR is a sarcastic SOB. He is well informed of the processes to transform a block of meteal into what DelSlow has made, as both DelSlow and NOPR are M.E. They are also extremely good friends, which is part of the reason NOPR was ribbing DelSlow.

Bus, call me. Plan is to go to Norwalk on friday(which i doubt you can make do to work) and Saturday I plan on playing 18 holes pending weather. After Golf, I can help you finish up the car.

Jackson
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Old Jun 5, 2008 | 08:08 AM
  #175  
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Originally Posted by Trjackson
Reading sarcasm owns many people on forums, and you sir are indeed one of these said people. LOL. NOPR is a sarcastic SOB. He is well informed of the processes to transform a block of meteal into what DelSlow has made, as both DelSlow and NOPR are M.E. They are also extremely good friends, which is part of the reason NOPR was ribbing DelSlow.

Bus, call me. Plan is to go to Norwalk on friday(which i doubt you can make do to work) and Saturday I plan on playing 18 holes pending weather. After Golf, I can help you finish up the car.

Jackson
If this is true then an apology is in order. I was not intending to cause any offenses, just trying to help.
I've run into so many people on forums that assume stuff and de-preciate other's work that I thought this was one of those instances.

My sincere apologies to NOPR.

DelSlow...Still impressed

Chris
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