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i got another ANOTHER FD. what is wrong with me

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Old 03-23-14, 06:43 PM
  #226  
just dont care.

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hey guys, i did a little more tinkering and decided to swap out the wastegate actuators, swapping back to the "medium boost" actuator, and the overboost problem is completely fixed.

i have no idea why the problem existed with only the low boost actuator, but swapping it out completely fixed the problem.

and sorry, i've been on an emotional rollercoaster over this the last 2 days



so i dyno tuned today, and the short story is that this turbo is awesome. running the same boost as my previous 6262 setup, it made 12psi 1500rpms sooner, and made the exact same power. here are the graphs below (scales are different, and different software, but you can see the difference in response)

so the result was 338whp @ 12psi with very good boost response. enjoy the pics and videos.





previous 6262 setup


previous 6262 setup boost response



new EFR 8374 setup


new EFR 8374 setup with power and boost plot (notice the boost is in ~1500 rpms SOONER)


hot exhaust






Attached Thumbnails i got another ANOTHER FD. what is wrong with me-dyno2.jpg   i got another ANOTHER FD. what is wrong with me-dyno4.jpg   i got another ANOTHER FD. what is wrong with me-dyno6.jpg   i got another ANOTHER FD. what is wrong with me-turbloglow3.jpg   i got another ANOTHER FD. what is wrong with me-jkdyno1.jpg  

i got another ANOTHER FD. what is wrong with me-6262response.jpg  
Old 03-23-14, 07:35 PM
  #227  
Eh

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250 ft lbs,1000 Rpms sooner. That's incredible.
Old 03-23-14, 07:36 PM
  #228  
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Glad I got to hang out and get this bad boy get tuned.
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Old 03-23-14, 08:02 PM
  #229  
Do a barrel roll!

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Very encouraging results . Do you plan on tuning for more boost or just sticking with 12psi? What's she feel like driving, compared to your previous setup?
Old 03-23-14, 08:13 PM
  #230  
just dont care.

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Originally Posted by djseven
250 ft lbs,1000 Rpms sooner. That's incredible.
yes. the 12psi hits actually about 1500rpms sooner... it is noticeably more responsive. now that the boost issue is fixed, this setup is much, much better (mainly because of the simplicity and high quality turbo).

Originally Posted by Johnny Kommavongsa
Glad I got to hang out and get this bad boy get tuned.
wow, great picture, johnny. i'm gonna have to steal that

Originally Posted by Rxmfn7
Very encouraging results . Do you plan on tuning for more boost or just sticking with 12psi? What's she feel like driving, compared to your previous setup?
i'm going to leave it at 12 psi and focus on not being a terrible driver at my track day coming up stuff starts to break when running over 350whp!
Old 03-23-14, 08:36 PM
  #231  
It's finally reliable

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U bringing it to deals gap?
Old 03-23-14, 08:37 PM
  #232  
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Good deal bro. Car sounds beastly.
Old 03-23-14, 08:53 PM
  #233  
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Originally Posted by MOBEONER
U bringing it to deals gap?
He better be.

But he was bitching to me it is a 6 hour drive. LMAO
Old 03-23-14, 09:22 PM
  #234  
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Originally Posted by jacobcartmill
i'm going to leave it at 12 psi and focus on not being a terrible driver at my track day coming up stuff starts to break when running over 350whp!

+1
Old 03-23-14, 10:38 PM
  #235  
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Amazing results. Is it normal to have your exhaust glowing that much? Its almost down to the mp! For a track car that makes me nervous
Old 03-23-14, 10:58 PM
  #236  
just dont care.

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Originally Posted by ArmenMAxx
Amazing results. Is it normal to have your exhaust glowing that much? Its almost down to the mp! For a track car that makes me nervous


good question.

in my experience, ripping it like this on the dyno will make any turbo rotary setup glow like that. the gear ripping and on/off is very stressful, but that's the majority of what's going on at the track, so i think it needs to be done, though some may argue that.

my previous setup (Turblown dual wastegate manifold, 6262, etc.) glowed just as brightly, we just didn't have a camera right on it at its hottest.


i'm also going to be heat-wrapping my downpipe this week, so that should help keep a LOT of the heat out of the engine bay.
Old 03-23-14, 11:47 PM
  #237  
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Awesome flamage on video. Lol
Old 03-24-14, 12:34 AM
  #238  
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That flame pic is awesome!
Old 03-24-14, 08:30 AM
  #239  
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Very exciting results Jacob! I cannot wait until we can see what high boost looks like in a few weeks
Old 03-24-14, 09:44 AM
  #240  
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I love the simplicity of that turbo/manifold regarding the install. Grahps looks good too .
Old 03-24-14, 10:25 AM
  #241  
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Wow, I like this setup
Old 03-24-14, 10:25 AM
  #242  
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Wow...I'm impressed to say the least! Now to get my fd through emissions with excellent tuning, modern injectors and no airpump..lol

Jason
Old 03-24-14, 10:35 AM
  #243  
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Liking this setup but again worried about that actuator and heat, fingers crossed

Those flames are cracking me up, what's the AFR?
Old 03-24-14, 11:17 AM
  #244  
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Originally Posted by Fritz Flynn
Liking this setup but again worried about that actuator and heat, fingers crossed

Those flames are cracking me up, what's the AFR?
I agree that some more shielding will help in a few places. We discussed more shielding for the LIM (back area), and wrapping DP, etc. Its good that this setup is so low, and hopefully will benefit from more airflow when the car is actually moving to help with temps. There is a WG canister shield which can be GOOOLD foiled to protect it a bit.

BorgWarner EFR Internal Wastegate Canister Heat Shield (Full) - Full-Race.com

Old 03-24-14, 11:25 AM
  #245  
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Originally Posted by Fritz Flynn
Liking this setup but again worried about that actuator and heat, fingers crossed
Way ahead of you

BorgWarner EFR IWG turbine housing shield
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Old 03-24-14, 11:43 AM
  #246  
just dont care.

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elliot. very nice.

i honestly wish i had $600 to drop on that heat shield! very nice piece.
Old 03-24-14, 11:44 AM
  #247  
just dont care.

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Originally Posted by Fritz Flynn
Liking this setup but again worried about that actuator and heat, fingers crossed

Those flames are cracking me up, what's the AFR?


fritz, the flames are from "fuel restore" setting in my Haltech. i have it adding 10% fuel when coming back in from decel fuel cut. this is too much (it should really be maybe 2-3%) but it's just so fun.

the AFRs during the pulls are in the mid-high 10s.
Old 03-24-14, 11:51 AM
  #248  
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Originally Posted by jacobcartmill
the AFRs during the pulls are in the mid-high 10s.
Any plans on getting the AFRs more to around 11.0 -11.3? The 10s are just really rich.

Glad to see you got the issue resolved and are pleased with the EFR turbo. Love the spool up on it. Did you say somewhere what size AR you are running? I'd also love to see someone install and test a 9180 with a small AR on a 2 rotor. That would be a beast I think.

Wanted to point out Borg Warner has a really detailed Feature Guide and Training Manual for the EFR turbo line:

http://www.3k-warner.de/files/pdf/ef...ical_brief.pdf

My contacts at Borg Warner indicate they "have not yet found an installation where the use of a properly-designed and executed control system didn’t result in flawless operation". They also say, "Most issues stem from an incorrect actuator canister selection and mis-adjustment, as well as issues of understanding the (important) role that the BCSV (boost control spill valve) plays in controlling the actuator."

Hope this helps and look forward to seeing more results.
Old 03-24-14, 12:00 PM
  #249  
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THing Rips! sick!
Old 03-24-14, 12:22 PM
  #250  
Time or Money, Pick one

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Love the spool, LOVE IT!!!



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