3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Y-pipe height mismatch

Thread Tools
 
Search this Thread
 
Old Dec 18, 2022 | 08:19 PM
  #1  
doctorzaius's Avatar
Thread Starter
Full Member
Tenured Member: 20 Years
Liked
Loved
 
Joined: Jan 2003
Posts: 161
Likes: 15
From: San Francisco
Y-pipe height mismatch

I just switched the stock y-pipe for the enfini version. The hose that connects the aluminum y-pipe to the intercooler is about 1/4" too low. There's a rubber coupler at that junction and it is able to compensate for the mismatch, but I assume it will likely fail in the future. Hopefully someone knows the answer:

1) Am I supposed to use a different hose to connect the intercooler?
2) Did I install the intercooler upside-down? It looks symmetric, but I suppose it might not be.

If I have to, I'm sure I can print a new pipe for the intercooler connection and make it 1/4" longer. But that seems like the wrong approach. Any ideas?



(I know that's the wrong radiator cap).
Reply
Old Dec 18, 2022 | 09:27 PM
  #2  
Narfle's Avatar
Rx7 Wagon
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Nov 2002
Posts: 6,978
Likes: 888
From: California
Is the y pipe riding on top of the bracket underneath it? You don't need that any more
Reply
Old Dec 18, 2022 | 09:35 PM
  #3  
nmoffatt's Avatar
Senior Member
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Sep 2004
Posts: 408
Likes: 282
From: SF Bay Area
Has the turbo ever been dissembled? I’ve seen the same issue after swapping the primary turbo’s CHRA. Alignment of the compressor housing was slightly off. Was able to carefully turn the compressor housing with a rag and a pry bar to lower the y pipe to line up with the inter cooler.
Reply
Old Dec 19, 2022 | 03:38 AM
  #4  
Sgtblue's Avatar
Urban Combat Vet
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Oct 2003
Posts: 12,160
Likes: 983
From: Mid-west
And that appears to be a .9 bar spring cap with a Banzai aluminum neck. It looks fine to me.

Last edited by Sgtblue; Dec 19, 2022 at 03:42 AM.
Reply
Old Dec 19, 2022 | 11:31 AM
  #5  
doctorzaius's Avatar
Thread Starter
Full Member
Tenured Member: 20 Years
Liked
Loved
 
Joined: Jan 2003
Posts: 161
Likes: 15
From: San Francisco
Originally Posted by Narfle
Is the y pipe riding on top of the bracket underneath it? You don't need that any more
I checked and no-there is clearance between the pipe and the bracket. How do you support the vacuum tank if that bracket is removed?
Reply
Old Dec 19, 2022 | 11:32 AM
  #6  
doctorzaius's Avatar
Thread Starter
Full Member
Tenured Member: 20 Years
Liked
Loved
 
Joined: Jan 2003
Posts: 161
Likes: 15
From: San Francisco
Originally Posted by nmoffatt
Has the turbo ever been dissembled? I’ve seen the same issue after swapping the primary turbo’s CHRA. Alignment of the compressor housing was slightly off. Was able to carefully turn the compressor housing with a rag and a pry bar to lower the y pipe to line up with the inter cooler.
No. I was replacing the old y-pipe because it was leaking but didn't need to touch the turbos.
Reply
Old Dec 19, 2022 | 01:44 PM
  #7  
Sgtblue's Avatar
Urban Combat Vet
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Oct 2003
Posts: 12,160
Likes: 983
From: Mid-west
Originally Posted by doctorzaius;[url=tel:12544372
12544372[/url]]I checked and no-there is clearance between the pipe and the bracket. How do you support the vacuum tank if that bracket is removed?
No support bracket is needed with the bolt-on crossover. Only those crossovers that had a coupler at the Y pipe came with that bracket. Just remove it.
Sidenote: I personally use a properly sized washer with the crossover bolts that came with mine. Probably just OCD but…
Reply
Old Dec 19, 2022 | 02:27 PM
  #8  
Narfle's Avatar
Rx7 Wagon
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Nov 2002
Posts: 6,978
Likes: 888
From: California
Originally Posted by doctorzaius
I checked and no-there is clearance between the pipe and the bracket. How do you support the vacuum tank if that bracket is removed?
It looks like there's a bolt or nut under there, I'd remove the bracket just to be sure. Can't remember exactly, but I think the bracket can be bolted on backwards and also cause issues.

Is your y-pipe fully seated together and bolted to the turbos?

Just trying to think of anything that might make it weird. I think Banzai Racing makes an aftermarket bracket to support the pressure tank. But, it's not strictly necessary.
Reply
Old Dec 19, 2022 | 03:24 PM
  #9  
doctorzaius's Avatar
Thread Starter
Full Member
Tenured Member: 20 Years
Liked
Loved
 
Joined: Jan 2003
Posts: 161
Likes: 15
From: San Francisco
Originally Posted by Narfle
It looks like there's a bolt or nut under there, I'd remove the bracket just to be sure. Can't remember exactly, but I think the bracket can be bolted on backwards and also cause issues.

Is your y-pipe fully seated together and bolted to the turbos?

Just trying to think of anything that might make it weird. I think Banzai Racing makes an aftermarket bracket to support the pressure tank. But, it's not strictly necessary.
I looked under there with a camera and nothing is even close to interfering.
Reply
Old Dec 19, 2022 | 04:00 PM
  #10  
Narfle's Avatar
Rx7 Wagon
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Nov 2002
Posts: 6,978
Likes: 888
From: California
Might just be the way you have those hot side IC pipes clocked.
Reply
Old Dec 19, 2022 | 04:08 PM
  #11  
Sgtblue's Avatar
Urban Combat Vet
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Oct 2003
Posts: 12,160
Likes: 983
From: Mid-west
Doh! Got sidetracked while reading. I forgot about that bracket supporting the tank when I suggested removing it. But regardless, mine doesn’t interfere with the efini crossover.

Last edited by Sgtblue; Dec 19, 2022 at 04:18 PM.
Reply
Old Dec 19, 2022 | 06:17 PM
  #12  
Banzai-Racing's Avatar
Rotary Specialists
Tenured Member: 15 Years
Liked
Loved
Community Favorite
iTrader: (11)
 
Joined: Jan 2008
Posts: 4,868
Likes: 344
From: Indiana
Banzai Racing Pressure Chamber Bracket Kit (93+ RX-7)

Reply
Old Dec 19, 2022 | 06:31 PM
  #13  
nmoffatt's Avatar
Senior Member
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Sep 2004
Posts: 408
Likes: 282
From: SF Bay Area
Originally Posted by doctorzaius
No. I was replacing the old y-pipe because it was leaking but didn't need to touch the turbos.
If you have ruled out any interference caused by the bracket then I think that leaves you with the alignment of the compressor housing. The bolt on y-pipe is not as forgiving as the stock one as the coupler can adjusted slightly to make it fit (and potentially leak...)

I learned this after rebuilding the turbos and wanting to change the y-pipe afterwards. The new y-pipe would not line up and I though I would have to remove the turbo again to adjust the compressor housing. This was the thread that gave me the idea:

https://www.rx7club.com/3rd-generati...issue-1108392/

It probably on needs a very slight nudge to line up properly.

Reply
Old Dec 19, 2022 | 09:48 PM
  #14  
doctorzaius's Avatar
Thread Starter
Full Member
Tenured Member: 20 Years
Liked
Loved
 
Joined: Jan 2003
Posts: 161
Likes: 15
From: San Francisco
Originally Posted by nmoffatt
If you have ruled out any interference caused by the bracket then I think that leaves you with the alignment of the compressor housing. The bolt on y-pipe is not as forgiving as the stock one as the coupler can adjusted slightly to make it fit (and potentially leak...)

I learned this after rebuilding the turbos and wanting to change the y-pipe afterwards. The new y-pipe would not line up and I though I would have to remove the turbo again to adjust the compressor housing. This was the thread that gave me the idea:

https://www.rx7club.com/3rd-generati...issue-1108392/

It probably on needs a very slight nudge to line up properly.
Can I ask if the mismatch was side-to-side or vertical like mine? It's easier to see this as a solution in the former case.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
insanekiller18
2nd Generation Specific (1986-1992)
4
Feb 22, 2012 11:31 AM
mrb63083
3rd Generation Specific (1993-2002)
7
Jan 18, 2010 03:57 AM
Boosted11
2nd Generation Specific (1986-1992)
6
Feb 10, 2008 10:24 PM
imloggedin
2nd Generation Specific (1986-1992)
28
Apr 17, 2004 11:12 AM
poss
3rd Generation Specific (1993-2002)
1
Oct 9, 2002 02:59 AM




All times are GMT -5. The time now is 08:47 AM.