Interest in 3D Printed Replacement Parts?
#1
3D Printed
Thread Starter
Interest in 3D Printed Replacement Parts?
Hey all,
Recently I've begun working on some 3D printed replacement interior parts for my SA and I'm curious if this is something anyone else might be interested in having available. With the popularity of kutukutu1's replacement headlight bushings, I thought perhaps folks may be interested in hard to find replacement interior (or other) parts as well.
Currently in the works are a new center console façade, door handle screw cover trim (not sure what to call it; it's chrome and covers the top door handle screw), and new door handle cups. In the short term parts would be left unfinished, although they can be easily sanded and painted, or vapor smoothed. Material would be some form or cousin of ABS - at the moment I'm playing around with HIPS (high impact polystyrene).
So anyway, just testing the waters for now to see if there's any interest. Unfortunately I'm a little tied up these next couple weeks, but I'll update with what progress is made. And of course I need to make it clear that this is (for now) a side project. If there's sufficient interest it will become less of a side project and more of a side gig . Also if anyone has ideas for other parts that they'd like to see made available I'll gladly consider them.
Recently I've begun working on some 3D printed replacement interior parts for my SA and I'm curious if this is something anyone else might be interested in having available. With the popularity of kutukutu1's replacement headlight bushings, I thought perhaps folks may be interested in hard to find replacement interior (or other) parts as well.
Currently in the works are a new center console façade, door handle screw cover trim (not sure what to call it; it's chrome and covers the top door handle screw), and new door handle cups. In the short term parts would be left unfinished, although they can be easily sanded and painted, or vapor smoothed. Material would be some form or cousin of ABS - at the moment I'm playing around with HIPS (high impact polystyrene).
So anyway, just testing the waters for now to see if there's any interest. Unfortunately I'm a little tied up these next couple weeks, but I'll update with what progress is made. And of course I need to make it clear that this is (for now) a side project. If there's sufficient interest it will become less of a side project and more of a side gig . Also if anyone has ideas for other parts that they'd like to see made available I'll gladly consider them.
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#2
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you need to heat it up to 130-150f after you print it, it gets hot in the car
#3
3D Printed
Thread Starter
True that the parts need to withstand the high temperatures (and potentially low temps) found in a car interior. ABS (and similar materials) should hold up to this just fine. PLA on the other hand, the most commonly 3D printed material, would most certainly not hold up to the heat. ABS is printed at around 250C with a GTT of ~100C. If it ends up being unsuitable for some reason I'll look for an alternative, although it should be adequate for most situations.
#5
3D Printed
Thread Starter
Now that you mention it, that does ring a bell. Perhaps I'll skip over those for now to avoid stepping on anyone's toes. The center console piece is my top priority as mine is cracked and multiple repairs have failed - the PO cut it up to fit a single din radio which in turn split it. I'll be making a stock version as well as a couple others to fit gauges and whatnot.
#6
Full Member
iTrader: (1)
Definitely door pull cups.
Also the little screw caps that hide the screws that hold the rear hatch trim in place. Mine all all missing.
Here is a reach. Wiring harness connectors that plug in to the stock radio. The idiot radio installers that installed an after market radio cut the connectors off from the factory wire harness. Having trouble sourcing the proper connectors that mate up to the factory harness.
Also the little screw caps that hide the screws that hold the rear hatch trim in place. Mine all all missing.
Here is a reach. Wiring harness connectors that plug in to the stock radio. The idiot radio installers that installed an after market radio cut the connectors off from the factory wire harness. Having trouble sourcing the proper connectors that mate up to the factory harness.
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#8
Waffles - hmmm good
iTrader: (1)
On the 80 SAs those chrome covers for the door arm rest would be sweet if smooth and chromed but thats asking a lot. I actually shelled out for 2 armrests just to get those a few years ago.
The other one is simple. The screw covers on the lower center console, 2 on each side. They cover the screws holding the console in place and look ugly not being covered. I have one left intact except for one leg is missing. Its a circle with 2 legs opposite each other and they snap into the edges of the hols so the circle covers the opening.
The other one is simple. The screw covers on the lower center console, 2 on each side. They cover the screws holding the console in place and look ugly not being covered. I have one left intact except for one leg is missing. Its a circle with 2 legs opposite each other and they snap into the edges of the hols so the circle covers the opening.
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randorf (02-23-23)
#11
Good luck and have fun, I just started doing something similar with some AE86 parts.
the biggest issue Im having is getting plastic in the colors needed for these old cars, like maroon and blue, I dont want to just paint stuff. Theres also the fun balance of what you fit on a printer vs how fine of detail you can get.
Be prepared for people to ask for your files too. Haha
the biggest issue Im having is getting plastic in the colors needed for these old cars, like maroon and blue, I dont want to just paint stuff. Theres also the fun balance of what you fit on a printer vs how fine of detail you can get.
Be prepared for people to ask for your files too. Haha
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randorf (02-23-23)
#13
3D Printed
Thread Starter
Woah, lots of replies. Thanks everyone for the great ideas.
Looks like the list so far includes:
- door pull cups (if someone isn't already making them)
- screw caps for rear trim (I've never seen these, I don't have any either)
- SA rear plate lights (maybe with "camera support")
- SA chrome door bolt covers
- center console screw covers
- shifter trim
- dash vents and trim
- badges
- center console façade
I should note that larger parts are going to be a stretch for the time being. My printer's build volume isn't all that large, although conveniently ABS can be solvent welded so printing large parts in pieces should be a viable option. Really large parts (like trunk plastics) are definitely out of the equation for now due to their size. Maybe down the road, but for now the focus will be on smaller parts. 3D printing also has it's inherent limits so I'll see how it goes. I started messing with 3D printing about five years ago, but it's only now that I finally have my own machine.
Also, I had a little time this evening so I threw together a quick model for the center console screw covers. Note that I'm prototyping with PLA so the surface finish is a bit glossier than it will be with HIPS.
For whatever reason the photo makes the printed version look larger, but it's not. Tomorrow I'll test fit it to see where we're sitting.
Also regarding the chrome parts, I've stumbled across some products that seem great although they're quite cost prohibitive. I'll continue looking for alternatives, but I think for now any finishing will be left to the end user, we'll see. Still plenty of time to work that out.
Looks like the list so far includes:
- door pull cups (if someone isn't already making them)
- screw caps for rear trim (I've never seen these, I don't have any either)
- SA rear plate lights (maybe with "camera support")
- SA chrome door bolt covers
- center console screw covers
- shifter trim
- dash vents and trim
- badges
- center console façade
I should note that larger parts are going to be a stretch for the time being. My printer's build volume isn't all that large, although conveniently ABS can be solvent welded so printing large parts in pieces should be a viable option. Really large parts (like trunk plastics) are definitely out of the equation for now due to their size. Maybe down the road, but for now the focus will be on smaller parts. 3D printing also has it's inherent limits so I'll see how it goes. I started messing with 3D printing about five years ago, but it's only now that I finally have my own machine.
Also, I had a little time this evening so I threw together a quick model for the center console screw covers. Note that I'm prototyping with PLA so the surface finish is a bit glossier than it will be with HIPS.
For whatever reason the photo makes the printed version look larger, but it's not. Tomorrow I'll test fit it to see where we're sitting.
Also regarding the chrome parts, I've stumbled across some products that seem great although they're quite cost prohibitive. I'll continue looking for alternatives, but I think for now any finishing will be left to the end user, we'll see. Still plenty of time to work that out.
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t_g_farrell (03-05-21)
#14
Moderator
iTrader: (2)
member here has been doing this for a while now. also doing the plastic pieces for the arms of the headlights and the wipers(under cowl area).
https://www.rx7club.com/1st-generati...ement-1089623/
https://www.rx7club.com/1st-generati...ement-1089623/
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randorf (02-23-23)
#15
RX HVN
iTrader: (2)
Definitely door pull cups.
Also the little screw caps that hide the screws that hold the rear hatch trim in place. Mine all all missing.
Here is a reach. Wiring harness connectors that plug in to the stock radio. The idiot radio installers that installed an after market radio cut the connectors off from the factory wire harness. Having trouble sourcing the proper connectors that mate up to the factory harness.
Also the little screw caps that hide the screws that hold the rear hatch trim in place. Mine all all missing.
Here is a reach. Wiring harness connectors that plug in to the stock radio. The idiot radio installers that installed an after market radio cut the connectors off from the factory wire harness. Having trouble sourcing the proper connectors that mate up to the factory harness.
Stu A
80GS
AZ
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#16
3D Printed
Thread Starter
member here has been doing this for a while now. also doing the plastic pieces for the arms of the headlights and the wipers(under cowl area).
https://www.rx7club.com/1st-generati...ement-1089623/
https://www.rx7club.com/1st-generati...ement-1089623/
On a related note, earlier today I test fitted and revised the console bolt clip/cover and I'm happy to say that after a couple tweaks it fits like a charm now. Below is a photo.
Yeah, my interior needs some love. The woes of it being my daily driver.
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randorf (02-23-23)
#19
Waffles - hmmm good
iTrader: (1)
Woah, lots of replies. Thanks everyone for the great ideas.
Looks like the list so far includes:
- door pull cups (if someone isn't already making them)
- screw caps for rear trim (I've never seen these, I don't have any either)
- SA rear plate lights (maybe with "camera support")
- SA chrome door bolt covers
- center console screw covers
- shifter trim
- dash vents and trim
- badges
- center console façade
I should note that larger parts are going to be a stretch for the time being. My printer's build volume isn't all that large, although conveniently ABS can be solvent welded so printing large parts in pieces should be a viable option. Really large parts (like trunk plastics) are definitely out of the equation for now due to their size. Maybe down the road, but for now the focus will be on smaller parts. 3D printing also has it's inherent limits so I'll see how it goes. I started messing with 3D printing about five years ago, but it's only now that I finally have my own machine.
Also, I had a little time this evening so I threw together a quick model for the center console screw covers. Note that I'm prototyping with PLA so the surface finish is a bit glossier than it will be with HIPS.
For whatever reason the photo makes the printed version look larger, but it's not. Tomorrow I'll test fit it to see where we're sitting.
Also regarding the chrome parts, I've stumbled across some products that seem great although they're quite cost prohibitive. I'll continue looking for alternatives, but I think for now any finishing will be left to the end user, we'll see. Still plenty of time to work that out.
Looks like the list so far includes:
- door pull cups (if someone isn't already making them)
- screw caps for rear trim (I've never seen these, I don't have any either)
- SA rear plate lights (maybe with "camera support")
- SA chrome door bolt covers
- center console screw covers
- shifter trim
- dash vents and trim
- badges
- center console façade
I should note that larger parts are going to be a stretch for the time being. My printer's build volume isn't all that large, although conveniently ABS can be solvent welded so printing large parts in pieces should be a viable option. Really large parts (like trunk plastics) are definitely out of the equation for now due to their size. Maybe down the road, but for now the focus will be on smaller parts. 3D printing also has it's inherent limits so I'll see how it goes. I started messing with 3D printing about five years ago, but it's only now that I finally have my own machine.
Also, I had a little time this evening so I threw together a quick model for the center console screw covers. Note that I'm prototyping with PLA so the surface finish is a bit glossier than it will be with HIPS.
For whatever reason the photo makes the printed version look larger, but it's not. Tomorrow I'll test fit it to see where we're sitting.
Also regarding the chrome parts, I've stumbled across some products that seem great although they're quite cost prohibitive. I'll continue looking for alternatives, but I think for now any finishing will be left to the end user, we'll see. Still plenty of time to work that out.
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randorf (02-23-23)
#21
3D Printed
Thread Starter
Will do! I hope to have some parts available starting in about three weeks (provided nothing goes awry). Whenever they do go up for sale, those console bolt covers will be some of the first.
#22
Happy Rotoring!
iTrader: (13)
Yes, both inside rear wheel covers have two attachment points that are plugged with caps / covers.
The dash trim you refer to, its a simple shape. I have a small section of that too.
I suppose you cold just print up different lengths of it to accommodate the different dash panels, but both end pieces are curved to wrap around the dash ends. Not sure how that would complicate things. The chrome strip would still need to be applied too. Possibly this method I previously wrote about could be used.
https://www.rx7club.com/1st-gen-gene...ation-1103911/
The dash trim you refer to, its a simple shape. I have a small section of that too.
I suppose you cold just print up different lengths of it to accommodate the different dash panels, but both end pieces are curved to wrap around the dash ends. Not sure how that would complicate things. The chrome strip would still need to be applied too. Possibly this method I previously wrote about could be used.
https://www.rx7club.com/1st-gen-gene...ation-1103911/
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#23
Make an assessment...
iTrader: (3)
Definitely door pull cups.
Also the little screw caps that hide the screws that hold the rear hatch trim in place. Mine all all missing.
Here is a reach. Wiring harness connectors that plug in to the stock radio. The idiot radio installers that installed an after market radio cut the connectors off from the factory wire harness. Having trouble sourcing the proper connectors that mate up to the factory harness.
Also the little screw caps that hide the screws that hold the rear hatch trim in place. Mine all all missing.
Here is a reach. Wiring harness connectors that plug in to the stock radio. The idiot radio installers that installed an after market radio cut the connectors off from the factory wire harness. Having trouble sourcing the proper connectors that mate up to the factory harness.
#24
3D Printed
Thread Starter
The dash trim you refer to, its a simple shape. I have a small section of that too.
I suppose you cold just print up different lengths of it to accommodate the different dash panels, but both end pieces are curved to wrap around the dash ends. Not sure how that would complicate things. The chrome strip would still need to be applied too. Possibly this method I previously wrote about could be used.
https://www.rx7club.com/1st-gen-gene...ation-1103911/
I suppose you cold just print up different lengths of it to accommodate the different dash panels, but both end pieces are curved to wrap around the dash ends. Not sure how that would complicate things. The chrome strip would still need to be applied too. Possibly this method I previously wrote about could be used.
https://www.rx7club.com/1st-gen-gene...ation-1103911/
Printing the trim itself should be no harder than the rest of everything, all I really need is the profile and I'll get the length and curves from the dash itself. Unfortunately, with all these interior parts I am unable to replicate the texture of the factory plastics. Well, actually, I can, it just doesn't look so great. Same thing goes for anything that is ever so slightly rounded. Since a 3D printer uses layers, that slight curvature ends up only taking a couple layers worth and so you end up with visible steps and flat spots. The layer height could be reduced, but that increases print time by a fair amount. Currently I've been printing parts flat with 0.16mm layers and the visible face on the build surface. Not necessarily factory, but pretty close and it's better than having a gaping hole.
Speaking of printing, I've got a couple more things modeled. I'm still short on time and so these are pretty tiny parts but....
Now completed are window crank bolt covers as well as SA center console switch blanks. Both fit great, although I'm going to make a couple tweaks to the switch blank. Not sure if anyone will want the switch blank, but the reasoning behind it is that my power antenna switch broke a long time ago and so I just removed it leaving an open hole. With the blank the hole can be blocked off nicely or I may make a version to accept a standard toggle switch.
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