Single Turbo RX-7's Questions about all aspects of single turbo setups.

aspec gt3540r

Thread Tools
 
Search this Thread
 
Old 05-30-09, 09:34 PM
  #51  
BDC
BDC Motorsports

 
BDC's Avatar
 
Join Date: Jun 2002
Location: Grand Prairie, TX
Posts: 3,667
Likes: 0
Received 6 Likes on 6 Posts
I agree with Ernie on this one. Also, with regards to corrections at high altitude, I don't believe it should be applied on a boosted setup as the manifold pressure that the MAP sensor itself is reading is accurate (the same as) to what it would be at lower altitude.

Btw, nice setup.

B

Last edited by BDC; 05-30-09 at 09:34 PM. Reason: Adding 'nice setup'
Old 05-31-09, 12:35 AM
  #52  
DIGG7ER

iTrader: (4)
 
rizzxx7's Avatar
 
Join Date: Apr 2001
Location: virginia beach, va.
Posts: 988
Likes: 0
Received 0 Likes on 0 Posts
damn that's a lot of power on a 35r
Old 05-31-09, 01:43 PM
  #53  
Racing Rotary Since 1983

iTrader: (6)
 
Howard Coleman's Avatar
 
Join Date: Oct 2001
Location: Hiawassee, Georgia
Posts: 6,097
Received 520 Likes on 290 Posts
i post this w no agenda other than to get things right on the board...

23%? correction factor?




Altitude
For example, let's consider a dynamometer located at 5000 feet above sea level. At such elevation, most cars suffer terribly due to the lack of air density. As a result, their power outputs fall noticeably compared to identical cars that operate at or near sea level. For this reason, just about every dynamometer applies a hefty altitude correction in the magnitude of 20% (SAE correction, in this case). This means that a car that put down an actual 100 wheel hp is "corrected" up to 120 wheel hp. While this correction amount is reasonably accurate in some cases, it is notoriously optimistic in the case of turbocharged engines. In such engines, power output rarely falls as dramatically in response to air density reduction. This is due to their turbo control systems that combat air density reductions by allowing for higher boost pressures. These increased boost pressures can almost completely offset the ambient pressure reduction and make the "altitude correction" almost completely unnecessary. However, I have yet to see a high-altitude tuner come forth and not apply the positive correction factor when displaying their grossly optimistic dyno results.

credit Shiv Patek.



http://www.modularfords.com/forums/s...ad.php?t=54099

Introduction
Most everyone is familiar with the usual SAE (or STD) dyno correction factor, which are used to scale the measured power and torque to what would be measured at some reference set of ambient (weather) conditions. (For SAE J1349, these are: absolute ambient air pressure of Pref = 990 mb, ambient temp of Tf = 77 °F, and RH = 0%.) These correction factors were developed for naturally-aspired engines wherein the intake manifold pressure goes in direct proportion to the ambient pressure. (See link to the derivation given above.) Therefore, the scaling factor (αp) for indicated power with pressure has the inverse relationship and goes simply as

αp = Pref/Pdry

where Pdry is the dry-air partial pressure at the time of the measurement and Pref is the reference air pressure. Since it can be shown that the boost pressure (and hence the total intake manifold pressure) for an engine with a P-D supercharger is also directly proportional to ambient pressure, these correction factors still apply for these cases as well, at least to first order. (It will not correct for changes in the parasitic drive power of the SC as air density goes up and down, for example.)

For a turbocharged engine, however, this is not the case. Since these setups typically employ boost controllers that are designed to keep boost pressure constant, the total intake manifold pressure is less affected by changes in ambient pressure. (It is still affected since the intake manifold pressure is the sum of ambient plus boost pressure, but to a lesser amount.) As a result, turbocharged engines don’t gain or lose much power as the atmospheric pressure changes up or down. Therefore, the standard SAE J1349 type correction factors are wholly inappropriate for turbocharged applications. Below is a description of how pressure would scale for a typical turbocharged engine with boost controls to keep boost constant.

Turbo correction factor
Skipping all the math, (if someone really wants to see it let me know), for a turbocharged engine with a constant boost pressure, (after the turbos are fully spooled), it can be shown that the indicated power and torque would scale with pressure as

αp = (Pref + Pb)/[Pdry(1 + Pb/Patm)]

where Pref is the reference dry-air absolute pressure (29.235 in-Hg for SAE), Pb is the boost pressure also in in-Hg (= 2.036*PSI), Pdry is the absolute dry-air partial pressure at the time of the measurement, and Patm is the total absolute air pressure at the time of the measurement. To get the brake power scaling, clearly the mechanical efficiency needs to be factored in here as well. (See that other thread).

Below is a table showing how the two correction factors might differ for a turbocharged engine measured at a mile high with everything else at SAE J1349 conditions; Pref = 29.235 in-Hg, RH=0%, etc. There are other assumptions that I'll not get into here. Note how the “typical” correction factor overestimates the results and gets increasingly worse at higher boost pressures. It should also be pointed out that the difference between the two will change as the other conditions change. For example, as the absolute ambient pressure approaches the reference pressure, the difference is reduced.

For the above conditions, the SAE J1349 correction factor is: CFsae = 1.254

First column = boost pressure in psi
Second column = boost pressin in in-Hg
Third column = dyno CF appropriate for a turbocharged engine (CFturbo)
The 4th column shows how much the SAE J1349 CF overcorrects the results (relatively speaking), i.e., 100%(CFsae/CFturbo - 1)
Code:
Pb Pb
(psi) (in-Hg) CFturbo sae/trbo-1
5.0 10.18 1.178 6.40%
7.5 15.27 1.155 8.53%
10.0 20.36 1.137 10.22%
12.5 25.45 1.123 11.61%
15.0 30.54 1.112 12.76%
17.5 35.63 1.102 13.74%
20.0 40.72 1.094 14.57%
22.5 45.81 1.087 15.30%
25.0 50.9 1.081 15.93%
27.5 55.99 1.076 16.49%
30.0 61.08 1.072 16.98%



howard coleman
Old 05-31-09, 02:28 PM
  #54  
Rotor Nut.

iTrader: (34)
 
Join Date: Feb 2002
Location: RI
Posts: 2,163
Likes: 0
Received 2 Likes on 2 Posts
nice numbers candy and howard, howard any dyno sheets as well? also you running t3 or t4? i have a 3 bar map setup that brian ( BDC ) helped me out with, i should be able to have a 22psi run on my 35r within the next month.
Old 06-01-09, 01:35 AM
  #55  
BDC
BDC Motorsports

 
BDC's Avatar
 
Join Date: Jun 2002
Location: Grand Prairie, TX
Posts: 3,667
Likes: 0
Received 6 Likes on 6 Posts
There's alot I could say on this subject: one of those things being folks w/ PowerFC's up at high altitude should *Not* re-calibrate the offset on their MAP sensors to read at or near 0.00"Hg when the engine is off at 0"!!!

B
Old 06-01-09, 02:47 AM
  #56  
Full Member
 
quattro4now's Avatar
 
Join Date: Mar 2009
Location: Iowa
Posts: 92
Likes: 0
Received 0 Likes on 0 Posts
From what I understand the only difference for different elevations is how fast the turbo spins. This would have an effect on compressor efficiency which in turn would affect your power. How much would depend on your setup and tune.

Also, if you tune the turbo for all its worth at low elevation and drive at a higher elevation (say tuned in miami but live and drive in denver) you will likely over spin the turbo and kill it in short order.

Is there anything wrong with this line of thought?
Old 06-01-09, 10:10 AM
  #57  
covered in dust

Thread Starter
iTrader: (1)
 
Candy3s's Avatar
 
Join Date: Apr 2005
Location: new mexico
Posts: 451
Likes: 0
Received 0 Likes on 0 Posts
Im really not too concerned with what is realistically correct as far as correction vs not on a turbo car. I am at 5600ft and everyone here, and it seems like most people online, use their corrected #'s to compare. All that really matters to me is the butt-ometer, and yup, it feels fast to me.
Old 06-01-09, 01:14 PM
  #58  
*** Bless The USA

iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
you still on OT?
Old 06-01-09, 01:59 PM
  #59  
BDC
BDC Motorsports

 
BDC's Avatar
 
Join Date: Jun 2002
Location: Grand Prairie, TX
Posts: 3,667
Likes: 0
Received 6 Likes on 6 Posts
Thumbs up

Originally Posted by Candy3s
Im really not too concerned with what is realistically correct as far as correction vs not on a turbo car. I am at 5600ft and everyone here, and it seems like most people online, use their corrected #'s to compare. All that really matters to me is the butt-ometer, and yup, it feels fast to me.
Even without the dyno's correction figure, it oughta be really fricken quick.

B
Old 06-15-09, 03:39 PM
  #60  
35r 13b first gen

iTrader: (3)
 
zaridar's Avatar
 
Join Date: Apr 2002
Location: Richland Center WI
Posts: 1,290
Likes: 0
Received 0 Likes on 0 Posts
im glas im at 470 some ft altitude haha. I have a streetport 12a with 47 OER sidedraft carb.. going blowthrough. getting a gt35r from turblown.net with 1.00 ar what kinda numbers you think i can put down with that?
Old 06-29-09, 03:13 PM
  #61  
Full Member

 
PSI R2's Avatar
 
Join Date: Dec 2005
Location: LAS VEGAS
Posts: 170
Likes: 0
Received 1 Like on 1 Post
Originally Posted by quattro4now
From what I understand the only difference for different elevations is how fast the turbo spins. This would have an effect on compressor efficiency which in turn would affect your power. How much would depend on your setup and tune.

Also, if you tune the turbo for all its worth at low elevation and drive at a higher elevation (say tuned in miami but live and drive in denver) you will likely over spin the turbo and kill it in short order.

Is there anything wrong with this line of thought?
I have the A-spec 500r 1.06 w/3inch DP. Steve K street tunned my car very conservativly and it made 415WHP on a mustang dyno at 17 psi. I can tell you that i have had a few Turbo cars and driving from Las Vegas to California coast they seem to pick up one pound of boost on the same setting once i hit the good green O2 air in Cali
Old 06-29-09, 06:38 PM
  #62  
Original Gangster/Rotary!


iTrader: (213)
 
GoodfellaFD3S's Avatar
 
Join Date: Mar 2001
Location: FL-->NJ/NYC again!
Posts: 30,529
Received 539 Likes on 326 Posts
Question

Originally Posted by PSI R2
I have the A-spec 500r 1.06 w/3inch DP. Steve K street tunned my car very conservativly and it made 415WHP on a mustang dyno at 17 psi. I can tell you that i have had a few Turbo cars and driving from Las Vegas to California coast they seem to pick up one pound of boost on the same setting once i hit the good green O2 air in Cali
At what rpm are you seeing 17 psi in 2nd/3rd gear? thanks.
Old 06-29-09, 07:57 PM
  #63  
Full Member

 
PSI R2's Avatar
 
Join Date: Dec 2005
Location: LAS VEGAS
Posts: 170
Likes: 0
Received 1 Like on 1 Post
Originally Posted by GoodfellaFD3S
At what rpm are you seeing 17 psi in 2nd/3rd gear? thanks.
I have not been able to drive the car much lately thats why its up 4 sale but I believe 3rd&4th gear pulls hit 17Psi by 3800 to 4Grand. This set up has a great powerband and The bigger wheel along with the 1.06 hotside should keep making power up to 28 Psi. I think this turbo is just starting to get into its Ef. range around 18 and will continue to make great gains with added boost.
Old 12-06-09, 04:31 PM
  #64  
Rotary Enthusiast

 
Marshall's Avatar
 
Join Date: Mar 2001
Location: Edwards, CA
Posts: 1,023
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by howard coleman
i post this w no agenda other than to get things right on the board...

23%? correction factor?




Altitude
For example, let's consider a dynamometer located at 5000 feet above sea level. At such elevation, most cars suffer terribly due to the lack of air density. As a result, their power outputs fall noticeably compared to identical cars that operate at or near sea level. For this reason, just about every dynamometer applies a hefty altitude correction in the magnitude of 20% (SAE correction, in this case). This means that a car that put down an actual 100 wheel hp is "corrected" up to 120 wheel hp. While this correction amount is reasonably accurate in some cases, it is notoriously optimistic in the case of turbocharged engines. In such engines, power output rarely falls as dramatically in response to air density reduction. This is due to their turbo control systems that combat air density reductions by allowing for higher boost pressures. These increased boost pressures can almost completely offset the ambient pressure reduction and make the "altitude correction" almost completely unnecessary. However, I have yet to see a high-altitude tuner come forth and not apply the positive correction factor when displaying their grossly optimistic dyno results.

credit Shiv Patek.



http://www.modularfords.com/forums/s...ad.php?t=54099

Introduction
Most everyone is familiar with the usual SAE (or STD) dyno correction factor, which are used to scale the measured power and torque to what would be measured at some reference set of ambient (weather) conditions. (For SAE J1349, these are: absolute ambient air pressure of Pref = 990 mb, ambient temp of Tf = 77 °F, and RH = 0%.) These correction factors were developed for naturally-aspired engines wherein the intake manifold pressure goes in direct proportion to the ambient pressure. (See link to the derivation given above.) Therefore, the scaling factor (αp) for indicated power with pressure has the inverse relationship and goes simply as

αp = Pref/Pdry

where Pdry is the dry-air partial pressure at the time of the measurement and Pref is the reference air pressure. Since it can be shown that the boost pressure (and hence the total intake manifold pressure) for an engine with a P-D supercharger is also directly proportional to ambient pressure, these correction factors still apply for these cases as well, at least to first order. (It will not correct for changes in the parasitic drive power of the SC as air density goes up and down, for example.)

For a turbocharged engine, however, this is not the case. Since these setups typically employ boost controllers that are designed to keep boost pressure constant, the total intake manifold pressure is less affected by changes in ambient pressure. (It is still affected since the intake manifold pressure is the sum of ambient plus boost pressure, but to a lesser amount.) As a result, turbocharged engines don’t gain or lose much power as the atmospheric pressure changes up or down. Therefore, the standard SAE J1349 type correction factors are wholly inappropriate for turbocharged applications. Below is a description of how pressure would scale for a typical turbocharged engine with boost controls to keep boost constant.

Turbo correction factor
Skipping all the math, (if someone really wants to see it let me know), for a turbocharged engine with a constant boost pressure, (after the turbos are fully spooled), it can be shown that the indicated power and torque would scale with pressure as

αp = (Pref + Pb)/[Pdry(1 + Pb/Patm)]

where Pref is the reference dry-air absolute pressure (29.235 in-Hg for SAE), Pb is the boost pressure also in in-Hg (= 2.036*PSI), Pdry is the absolute dry-air partial pressure at the time of the measurement, and Patm is the total absolute air pressure at the time of the measurement. To get the brake power scaling, clearly the mechanical efficiency needs to be factored in here as well. (See that other thread).

Below is a table showing how the two correction factors might differ for a turbocharged engine measured at a mile high with everything else at SAE J1349 conditions; Pref = 29.235 in-Hg, RH=0%, etc. There are other assumptions that I'll not get into here. Note how the “typical” correction factor overestimates the results and gets increasingly worse at higher boost pressures. It should also be pointed out that the difference between the two will change as the other conditions change. For example, as the absolute ambient pressure approaches the reference pressure, the difference is reduced.

For the above conditions, the SAE J1349 correction factor is: CFsae = 1.254

First column = boost pressure in psi
Second column = boost pressin in in-Hg
Third column = dyno CF appropriate for a turbocharged engine (CFturbo)
The 4th column shows how much the SAE J1349 CF overcorrects the results (relatively speaking), i.e., 100%(CFsae/CFturbo - 1)
Code:
Pb Pb
(psi) (in-Hg) CFturbo sae/trbo-1
5.0 10.18 1.178 6.40%
7.5 15.27 1.155 8.53%
10.0 20.36 1.137 10.22%
12.5 25.45 1.123 11.61%
15.0 30.54 1.112 12.76%
17.5 35.63 1.102 13.74%
20.0 40.72 1.094 14.57%
22.5 45.81 1.087 15.30%
25.0 50.9 1.081 15.93%
27.5 55.99 1.076 16.49%
30.0 61.08 1.072 16.98%



howard coleman

Had to dig this one up....BRILLIANT post Howard. I cringe everytime someone posts SAE #s on a turbocharged car at 6000+ft of density altitude. Having just moved to ABQ, I laughed at all the ooh and aahs when my stock 996TT layed down 450awhp (SAE of course) and then went on to trap 114mph. Thanks to you and Steve for caveating this.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
palsor1
Single Turbo RX-7's
81
06-02-07 08:06 PM
GregFD3S
3rd Generation Specific (1993-2002)
158
04-09-07 08:02 AM
jackhild59
2nd Generation Specific (1986-1992)
5
06-18-06 06:54 PM
damian
3rd Generation Specific (1993-2002)
27
08-11-05 11:51 AM
yuichiror
2nd Generation Specific (1986-1992)
3
04-13-05 11:49 AM



Quick Reply: aspec gt3540r



All times are GMT -5. The time now is 01:52 PM.