eage8's SSM/HPDE FC Turbo

Old May 8, 2016 | 03:30 PM
  #951  
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They are available from Turblown. I believe they make custom ones, but be prepared to open your wallet.

TurboSource Inconel Heat Shields - Turblown Engineering
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Old May 11, 2016 | 11:02 PM
  #952  
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Monday night the engine started going in... took me a while to get it to mate with the transmission. I lost my clutch alignment tool years ago so it wasn't quite lined up I think, but I got it in there eventually.




I mounted a radium surge tank where the leading coil used to live and mounted the leading coil next to it semi-temporarily (it'll be replaced by IGN-1A coils). The surge tank has a walbro 400 E85 pump mounted in it. I also replaced 2 of the fittings with 5/16" hose barbs so it plumbs right into the stock lines.





I've now moved on to plumbing the new fuel system.

highlights:
6AN raceflux viton fuel lines
FFE fuel rails
4x ID1700s
fuel labs 6 micron fiberglass fuel filter
turbosmart FPR
walbro 400 E85
Radium surge tank

Things I have that might not make the cut (I need to get the car back up and running)
- radium fuel pulsation dampener
- flex fuel sensor
- fuel pressure sensor for megasquirt







Last edited by eage8; May 11, 2016 at 11:19 PM.
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Old May 12, 2016 | 07:03 AM
  #953  
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It looks great! Is the corolla going in the garage next?
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Old May 12, 2016 | 02:35 PM
  #954  
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Originally Posted by Molotovman
It looks great! Is the corolla going in the garage next?
Corolla is going to have to wait for a bit... the rx7 has a bunch of stuff that needs to get done.

Plus my subaru's exhaust is currently broken in half as well as the evap canaster got it's wires ripped out (rallycross car problems)... and that actually has emissions due so that's currently the priority and it also burns a quart of oil or two every rallycross so it might get a new engine before the corolla does...

I have too many racecars!
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Old May 12, 2016 | 03:32 PM
  #955  
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Originally Posted by eage8
Corolla is going to have to wait for a bit... the rx7 has a bunch of stuff that needs to get done.

Plus my subaru's exhaust is currently broken in half as well as the evap canaster got it's wires ripped out (rallycross car problems)... and that actually has emissions due so that's currently the priority and it also burns a quart of oil or two every rallycross so it might get a new engine before the corolla does...

I have too many racecars!
No worries, you are working on the right one

Love the build dude, love it
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Old May 16, 2016 | 10:07 AM
  #956  
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mounted fuel system stuff and got started on some of the line making:








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Old May 16, 2016 | 11:58 PM
  #957  
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Finished up the fuel lines for the most part (still need to run 2 lines from the stock hardlines to the surge tank).








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Old May 17, 2016 | 10:33 AM
  #958  
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Looks good!

I had an big oh **** moment this past weekend. I was idling the car waiting for it to warm up. All of a sudden it started POURING white smoke from the exhaust. Thought it was the inner coolant seal that went. Luckily, it turns out to be a blown seal on the turbo. Whew! Thought I was going to need a complete rebuild.
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Old May 17, 2016 | 11:18 PM
  #959  
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put some more stuff back on the car tonight...

finished up version 2 of my EFR intake... (version 3 hopefully will be coming soon and be better)

this ones steps down to 2.5" and then goes into the 6"velocity stack:



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Old May 18, 2016 | 03:49 AM
  #960  
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Random question, did you fab up that oil filler neck yourself? How did you determine the correct thread pitch for the oil cap?
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Old May 18, 2016 | 10:42 AM
  #961  
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Originally Posted by ~Rev Free~
Random question, did you fab up that oil filler neck yourself? How did you determine the correct thread pitch for the oil cap?
It's a re speed FD oil filler. I don't think they make them anymore, but IRP makes one but it looks like they're sold out:
IRP Stainless Steel Oil Filler Neck | IRPerformance

thread pitch is fairly easy to figure out. get a set of calipers and measure the distance between threads. it's probably metric, so the distance in mm is the pitch...
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Old May 21, 2016 | 11:26 PM
  #962  
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Still don't have the car back together yet... but getting there.

Clearance of the FPR to the TB elbow. Changing oil filters should be interesting...


Wired up the fuel pump for my surge tank with a relay and a inline fuse. right now it's plugged into switched 12V... when I re-wire the car for the new ECU I'll wire it into fuel pump #2


almost ready to start:
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Old May 22, 2016 | 06:06 AM
  #963  
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looks good. I have the same issue with fpr location and my fc tb elbow. I ended up putting on a remote oil filter for that reason
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Old May 22, 2016 | 03:54 PM
  #964  
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Dual remote oil filters is a very cheap mod that adds both clearence, a bit of added reliability and easier to switch filters
Also a electric fuel pressure sender for the fpr will give both clearence, and u can make the ecu go limpmode if pressure drops. Full function engineering sells em for a good price.
Allthou...you probably already know all this
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Old May 22, 2016 | 10:11 PM
  #965  
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I'll buttoned up and ready to start!





ceramic coated downpipe looking nice a clean


I also set the pinion angle on the rear diff (now that the engine/transmission was at the correct angle). I used the factory ford lower mount this time and it worked out a lot better than the random rubber cushions that come in the ronnin kit. I was able to dial out all the tilt I had in the rear subframe and it ended up at spot on the same angle as my transmission output shaft.

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Old May 22, 2016 | 10:15 PM
  #966  
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Originally Posted by rx7jocke
Dual remote oil filters is a very cheap mod that adds both clearence, a bit of added reliability and easier to switch filters
Also a electric fuel pressure sender for the fpr will give both clearence, and u can make the ecu go limpmode if pressure drops. Full function engineering sells em for a good price.
Allthou...you probably already know all this
I have a fuel pressure sensor sitting in a box waiting to go on I wanted to dial it in manually before depending on my ECU to tell me what the pressure was. It'll probably get wired in when I re-wire the entire harness for the new megasquirt.

but the fuel pressure sensor is quite a bit longer... i'm actually going to need to use some sort of angle fitting in order to use it.
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Old May 23, 2016 | 09:50 AM
  #967  
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Can't what for vid's brotha
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Old May 23, 2016 | 08:47 PM
  #968  
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Holy **** Mike, this is nuts. I see more FTDs in your future....
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Old May 25, 2016 | 06:06 PM
  #969  
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It runs!

It ran for about 10 minutes.... then I tried to move it and lost the rear rotor.... after freaking out for a while, then debugging for a while, it turns out it was just a fouled spark plug

swapped out the spark plug and it runs again!



(yes, it's very dirty)

so far it has about 30 miles on it, so far so good.
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Old May 25, 2016 | 09:00 PM
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Originally Posted by eage8
lost the rear rotor
I just blurted out a "Oh No" glad it's running! Anxious to see some video as well
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Old May 26, 2016 | 11:06 AM
  #971  
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First I was afraid, I was petrified. Then, I read about how you fixed it. Such a nice engine bay.
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Old May 27, 2016 | 08:08 AM
  #972  
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Originally Posted by eage8
It runs!

It ran for about 10 minutes.... then I tried to move it and lost the rear rotor....
My heart sunk there for a moment! But glad to hear it's back on the road!!
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Old May 27, 2016 | 08:53 AM
  #973  
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Originally Posted by rx7 SE
My heart sunk there for a moment! But glad to hear it's back on the road!!
Imagine how I felt!


engine how has ~80 miles on it. I've been driving around auto-tuning with the new injectors just to make sure nothing is too different.

I've had a stumble when the secondaries shift on under light load for as long as I can remember (probably since installing my original MS1). and I think I finally fixed it! for some reason my injection timing was setup to happen at 135*.... according to aaroncake's awesome writeup the default in MS3 is 360? which is a lot different... changed that up and no more stumble, yay. I have no idea why mine was set to that...

I'm following mazda motorsports break in procedure for used bearings, so as far as I'm concerned the engine is almost broken in. (fully broken in at 100 miles) it's already super hard to get the thing to stay out of boost over 4k...
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Old May 27, 2016 | 11:55 AM
  #974  
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Originally Posted by rx7 se
my heart sunk there for a moment! But glad to hear it's back on the road!!
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Old May 27, 2016 | 01:54 PM
  #975  
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Originally Posted by eage8
Imagine how I felt!


engine how has ~80 miles on it. I've been driving around auto-tuning with the new injectors just to make sure nothing is too different.

I've had a stumble when the secondaries shift on under light load for as long as I can remember (probably since installing my original MS1). and I think I finally fixed it! for some reason my injection timing was setup to happen at 135*.... according to aaroncake's awesome writeup the default in MS3 is 360? which is a lot different... changed that up and no more stumble, yay. I have no idea why mine was set to that...

I'm following mazda motorsports break in procedure for used bearings, so as far as I'm concerned the engine is almost broken in. (fully broken in at 100 miles) it's already super hard to get the thing to stay out of boost over 4k...
So, uh, want a tire-warming co-driver?
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