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RENESISFD's Robust Build: Powered by Pepperoni Pizza and Chikken Nuggets

Old Feb 22, 2013 | 02:07 PM
  #451  
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Old Feb 26, 2013 | 09:42 PM
  #452  
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Originally Posted by Ericsworld
Are you using those Russell push-on adapters at your stock Feed/Return hardlines by the firewall too? I currently just have my -6AN rubber fuel hoses triple clamped to the stock hardlines, I might switch to these.

These should be the newer versions to the plastic clips:
Russell 644110 Russell Push-On EFI Fittings For Late Model EFI


Old Left, New Right
http://targamiata.com/images_lrg/img_8809.jpg
I will be replacing the stock lines by making my own hardlines out of stainless. Should be a fun project for this weekend.

The fittings I linked to will not work with the stock connection at the firewall. The flex fuel sensor is designed to work with GM push lock fittings.

Last edited by RENESISFD; Feb 26, 2013 at 09:45 PM.
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Old Feb 26, 2013 | 09:52 PM
  #453  
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Major fuel system upgrade came in the mail today.

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Old Feb 26, 2013 | 10:21 PM
  #454  
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If you dont mind John what fitting did you go with for the flex sensor?
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Old Feb 26, 2013 | 10:46 PM
  #455  
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Yes I do mind..... J/K

It is a 3/8 line fitting Russell 640850 Russell Push-On EFI Fuel Line Adapters For OEM Hard Line
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Old Feb 27, 2013 | 11:28 AM
  #456  
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It would have been cool to instal that digital dash on the steering wheel like the F1 cars but it's probably way too big to fit..
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Old Mar 4, 2013 | 08:33 AM
  #457  
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A little preview of what I have been working on.......


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Old Mar 4, 2013 | 08:53 AM
  #458  
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cool til someone steals it haha.
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Old Mar 4, 2013 | 08:56 AM
  #459  
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^

I am always afraid of leaving my hood open at meets (non-rotary ones) and coming back and my wiggins clamps are gone. So I keep the hood shut.
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Old Mar 4, 2013 | 10:01 AM
  #460  
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Very cool swirl tank setup. Why two pumps (in the pot) instead of one? I know there's always the debate about, "well what happens when one pump fails?". Seems like its easier to build in a fail-safe with only 1 pump to worry about instead of two.

Sorry if you already answered that.
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Old Mar 4, 2013 | 10:12 AM
  #461  
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The reason for 2 pumps is flow. I will be running e-85. I eventually plan to run more than 25psi for fun so I will need the fuel.

If one fails I have a fuel pressure sensor coupled with my ECU and engine protection parameters that will save my motor. AEM can do this as well. The 044 pumps also have built in check valves. The car will still run and still be capable of 400whp on just one pump.

There will also be one pump (044) in the tank feeding the swirl pot.
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Old Mar 4, 2013 | 10:20 AM
  #462  
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Thanks for the clarification. I understand the setup, was just wondering why 2 pumps in the pot instead of 1 super-mega pump. As long as there are fail safes I suppose there's no problem.
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Old Mar 4, 2013 | 11:03 AM
  #463  
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Imo, the large pumps are more prone to failing, I have seen a few threads of those high output pumps failing. Plus from what I understand they are LOUD because they are external. With my setup I can always make it home even if one goes bad.

I really think the concern of the dual pumps failing is a problem that should not be much of a concern with the modern ecus. Most of the time even the large single pumps seem to fail slowly and if not caught in time will eventually be unable to keep up the flow and could possibly cost a motor. But for this reason and a few others, that's why I spent a ton of money on a stainless fuel pressure sensor and had it wired into the Haltech.
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Old Mar 11, 2013 | 08:14 AM
  #464  
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Made some progress this weekend.

Matt and I made the manifold.

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As you can see, my wastegates wont do much good, I need to drill the holes for the wastegate dumps.
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Old Mar 11, 2013 | 08:26 AM
  #465  
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All I know is you best hurry it up, DGRR is around the corner!

Lookin' good man!

Dale
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Old Mar 11, 2013 | 11:08 AM
  #466  
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whats the difference in manifolds? Metal material?
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Old Mar 11, 2013 | 11:36 AM
  #467  
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Looks like the one on the right is stainless steel.
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Old Mar 11, 2013 | 11:37 AM
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Originally Posted by DaleClark
All I know is you best hurry it up, DGRR is around the corner!

Lookin' good man!

Dale
Thanks.

I know it is coming up quick and I still have a TON to do.


Originally Posted by mannykiller
whats the difference in manifolds? Metal material?

I used stainless flanges this time as well as thicker tubing. The previous manifold only used stainless tubing and mild steel flanges. The design is slightly different with the exhaust entrance into the turbo flange being smoother and more direct. This was also a practice run making a manifold using a welding jig. We also backpurge welded the entire manifold.


Originally Posted by Scrub
Looks like the one on the right is stainless steel.
Looks like we have a winner. Yes the manifold is full stainless, the previous one only had stainless tubing.

Last edited by RENESISFD; Mar 11, 2013 at 11:41 AM.
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Old Mar 11, 2013 | 11:40 AM
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ahh gotcha. Seems like back-purging with such a short manifold is over-kill since you should be able to reach any "booger suger" with a porting tool?
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Old Mar 11, 2013 | 11:44 AM
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Well it provides for a MUCH cleaner weld, It is also stronger.

The previous manifold was not backpurged, I cleaned the sugaring out with a porting tool but also removed the base material causing the manifold to crack. I did not want the same problem again. Trust me, it is much better to backpurge it and not waste your time having to clean it up later. Do it right the first time, not like me. haha
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Old Mar 11, 2013 | 01:19 PM
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How are you wiring up the dual fuel pumps? Separate relays or are they both powered off a single relay?
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Old Mar 11, 2013 | 01:22 PM
  #472  
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+1^ What amp relays too?!
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Old Mar 11, 2013 | 04:36 PM
  #473  
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Originally Posted by theorie
How are you wiring up the dual fuel pumps? Separate relays or are they both powered off a single relay?
Originally Posted by mannykiller
+1^ What amp relays too?!

Each pump will have a seperate relay, so 3 relays in total. I think they are rated for 30 amperes each.
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Old Mar 11, 2013 | 04:57 PM
  #474  
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Nice build! Can't wait to see it "finished," aka running

Much respect for the effort and attention to detail.
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Old Mar 12, 2013 | 12:13 AM
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Originally Posted by RENESISFD
Well it provides for a MUCH cleaner weld, It is also stronger.

The previous manifold was not backpurged, I cleaned the sugaring out with a porting tool but also removed the base material causing the manifold to crack. I did not want the same problem again. Trust me, it is much better to backpurge it and not waste your time having to clean it up later. Do it right the first time, not like me. haha
This. When people ask how much it cost to make my manifolds, they wonder why the argon cost was so high.
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