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1996 JDM LS swap build

Old Jan 4, 2015 | 11:12 AM
  #1  
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1996 JDM LS swap build

Here is my build. What was supposed to be the purchase of a cheap FD, fix some electrical gremlins, paint it and drive, has turned into far more.

Purchased this...
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Only then two days later to also come across a small front end fire burnt C5 corvette, so I bought that too...
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Getting new front accessories and doing a conversion to the transmission to an f-body style.

So I pulled the rotary. This will be easy, rotary out, get subframe kit, LS in...
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But, I decided, since I'm here and I'm painting the whole car, why not remove more and paint engine bay...
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While I'm here might as well order fender braces, and if I'm going to do fender braces, why not just seam weld the whole car, so out comes everything...
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Apart from what's seen above I did the trunk surround areas, windshield, door areas, firewall areas and under car like rear subrame mounted areas, wheel well areas F&R, etc. Everything was then treated with Ospho and primered so it can wait until I'm ready to paint.
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Old Jan 4, 2015 | 11:13 AM
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While under the car I thought, this is ugly, I'll sort that out too...
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Now the body itself is sitting until a body man comes and fixes some rust on rear fender between wheel and bumper, I will also have him seal off all the antennae hole in fender, all trunk holes for wing (not going back on so that will be for sale), rear wiper arm and nozzle spray holes also, then he will prepare the entire exterior to the point that all I need to do is apply paint.

I also will spray lizard skin in the interior.
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Began wiring work to remove wires I will no longer need, and just to clean up the bulk, make it all neat and will replace new expandable braided wire sleeving on entire harness once everything is test fitted and cars starts and everything functions.
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That's where I'm currently at. I have lots of parts accumulated but still have lots more to gather.

I will update as progress is made.
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Old Jan 5, 2015 | 12:20 AM
  #3  
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OMG a Chupacabra!
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LMK (us know?) how difficult it is to work with lizard skin. That is what I am planning on using when I get to the bodywork of my FD. However, I was planning on undercoating it too.

Good luck with the build. Not a fan of v8s, but I enjoy your attention to detail (ugliness is not acceptable :p).

-Nick
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Old Jan 6, 2015 | 10:37 AM
  #4  
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Wow subscribed!

I cant wait to see the progress.
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Old Jul 19, 2015 | 09:29 PM
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Ok, I have not been doing updates often, but here's what has been going on.

Accumulated parts:

From Samberg Performance:



Mounting kit has been powdercoated after received.




From forum member "Alex Rodriguez"



From Ebay:



From Improved Racing:



Forum member "Juan" J-Auto:





I also got some Chevy OEM things; new accessory kit for the LS motor (alternator, AC, Power steering, etc), miscellaneous parts to convert the C5 corvette T56 to F-body type. I have a transmission guy doing the conversion, thought I would have had it back to install this weekend, but he called me to come to the shop to show me chipped teeth on the 5th gear, so I need to order one of those.

I painted the engine bay and mounted the LS.



Cleaned all the suspension bits and rear subframe and diff and then painted everything.

Suspension bits before:



After cleaning and new bushings and pillowballs pressed in:



Painted:



I have also reinstalled the rear subframe, diff and all suspension. I haven't taken pics of that because I'm waiting for new axle boots to replace and then paint my axles, and I need to get new coilovers. I did reinstall the axles, old shocks and springs, hubs, etc, because I am going to roll the fenders before I do the bodywork and paint.

That's all for now.
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Old Jul 19, 2015 | 11:12 PM
  #6  
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Looks good.
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Old Jul 20, 2015 | 09:28 AM
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You have some great parts! I love seeing the progress!
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Old Jul 20, 2015 | 01:14 PM
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Wow! Great build!
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Old Oct 31, 2015 | 09:36 AM
  #9  
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OK, slacked off on the updates but the build has been progressing.
More goodies piled up….
Quick Time bell housing
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Random Stuff….
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Transmission in. This was the C5 corvette trans that I converted to a fbody
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Old Oct 31, 2015 | 09:37 AM
  #10  
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Shifter in
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Cut out trunk for new gas tank
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Fuel tank in
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New trunk floor and fuel lid, this whole new fuel tank and lid setup worked out 15lbs lighter than the stock floor and tank.
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Lizard skin sprayed down, sound control and ceramic insulation, used 2 gallons of each, also did the inner roof. I weighed the containers full and they were about 42lbs total, I weighed them after to get an idea of how much weight was sprayed in, so I figured about 34lbs of material.
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Cleaned down to bare metal to block off filler hole, forgot to take a pic after welded up
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Mocking up the wilwood pedal box and C5 DBW pedal
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Old Oct 31, 2015 | 09:38 AM
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Speedhut gauges mocked up
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Trimmed the back ring for the tach gauge to fit. (Basically I just put all gauges through the front and screw the back locking ring on, it worked out good)
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Took off OEM gauges from board, and you can see the trimmed side for the warning lights to have a clean fit back up, also had to trim some of the plastic “tubes” that stick up around the oil, water and fuel area
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Calipers before, I am rebuilding them and painting them, will show after when completed
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Mocking up my Sureflo exhaust (from Greg Stevenson in Australia), it comes with flanges, pre-bent piping, merge collectors. It’s done this way so it can then be tailored as setups can vary (different subframes etc). Still need to finish final welding, will post after pics.
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Doors, fenders, trunk and hood were painted, here’s the doors
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Rest of car heading to the paint booth
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At the booth, should be back home this weekend, then the rest of the fun can begin putting together the fuel system, brake lines, engine accessories, radiator, and then wiring (which I am not exited about the wiring)
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That’s about it for now, will update once more progress is made.
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Old Oct 31, 2015 | 11:26 PM
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how hard was it to make that cut in the rear tub? i just got my car painted and i'm looking to replace my fuel tank with a fuel cell, but i want to make sure i can cut the tub without too much paint damage
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Old Nov 1, 2015 | 05:46 AM
  #13  
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Nice work man looks like it's coming along good scoop on the vetted at least you'll have whole car instead of a junk yard pull out
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Old Nov 2, 2015 | 08:52 AM
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Cut out in the rear tub was not hard, I just used a drill to make a pre hole then I used a sawzall mainly and a cut off wheel on a grinder in a few tight space, especially right against the rear frame. You should be fine to not damage any paint.

If you are a bit worried just cover the rear panels and bumper with some cardboard stuck on with painter tape.
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Old Nov 3, 2015 | 09:10 AM
  #15  
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The title made me think I would hate it, but everything is so nice, and the parts are all high quality. I can't help but love it.

Awesome build!

Vince
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Old May 31, 2016 | 09:35 AM
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updates joe bro!!!!
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Old Apr 9, 2017 | 04:24 PM
  #17  
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Well it has been a long time since I updated. I'll just do a quick update. The build is "complete" for now....

Cargo cover
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McLeod RXT Twin went in
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AC works!
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How the complete package looks...
Engine
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Driver cockpit
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Body
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Old Apr 20, 2017 | 08:16 PM
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Wow, I love the integrated spoiler! That car is super clean and I wish I had an RX-7 like that!
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Old Apr 20, 2017 | 08:25 PM
  #19  
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Build turned out great! What spoiler/tail light surround is that?
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Old Apr 21, 2017 | 07:47 AM
  #20  
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Wow! This came out so clean. I love it!

It is weird seeing the left quarter panel with no fill hole door for the fuel.
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Old Apr 21, 2017 | 02:50 PM
  #21  
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Originally Posted by rocketman2440
Build turned out great! What spoiler/tail light surround is that?
It is the Espirit Style Taillight cover from Shine Auto Project.

See link here: https://www.rx7club.com/shineautopro...-item-1102823/
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Old Apr 21, 2017 | 02:52 PM
  #22  
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And thanks to everyone for the positive comments. Was a long time in the making and as we all know it's never truly "finished"...
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Old Apr 25, 2017 | 12:59 PM
  #23  
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Nice Build!! Honk at me if you see the Black FD around W.Bay!! Nice to see another RX7 back on the road!

Last edited by Jez; Apr 25, 2017 at 01:04 PM.
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Old Apr 29, 2017 | 07:27 PM
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All I can say is WOW! This turned out so nice. Can you post up some videos of how it sounds?

Vince
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