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-   -   1996 JDM LS swap build (https://www.rx7club.com/build-threads-292/1996-jdm-ls-swap-build-1076659/)

Mysta Joe 01-04-15 11:12 AM

1996 JDM LS swap build
 
10 Attachment(s)
Here is my build. What was supposed to be the purchase of a cheap FD, fix some electrical gremlins, paint it and drive, has turned into far more.

Purchased this...
Attachment 633409

Only then two days later to also come across a small front end fire burnt C5 corvette, so I bought that too...
Attachment 633410

Getting new front accessories and doing a conversion to the transmission to an f-body style.

So I pulled the rotary. This will be easy, rotary out, get subframe kit, LS in...
Attachment 633411

But, I decided, since I'm here and I'm painting the whole car, why not remove more and paint engine bay...
Attachment 633412

While I'm here might as well order fender braces, and if I'm going to do fender braces, why not just seam weld the whole car, so out comes everything...
Attachment 633413
Attachment 633414
Attachment 633415
Attachment 633416

Apart from what's seen above I did the trunk surround areas, windshield, door areas, firewall areas and under car like rear subrame mounted areas, wheel well areas F&R, etc. Everything was then treated with Ospho and primered so it can wait until I'm ready to paint.
Attachment 633417
Attachment 633418

Mysta Joe 01-04-15 11:13 AM

5 Attachment(s)
While under the car I thought, this is ugly, I'll sort that out too...
Attachment 633404
Attachment 633405
Attachment 633406

Now the body itself is sitting until a body man comes and fixes some rust on rear fender between wheel and bumper, I will also have him seal off all the antennae hole in fender, all trunk holes for wing (not going back on so that will be for sale), rear wiper arm and nozzle spray holes also, then he will prepare the entire exterior to the point that all I need to do is apply paint.

I also will spray lizard skin in the interior.
Attachment 633407

Began wiring work to remove wires I will no longer need, and just to clean up the bulk, make it all neat and will replace new expandable braided wire sleeving on entire harness once everything is test fitted and cars starts and everything functions.
Attachment 633408

That's where I'm currently at. I have lots of parts accumulated but still have lots more to gather.

I will update as progress is made.

Broke_A_Baller 01-05-15 12:20 AM

LMK (us know?) how difficult it is to work with lizard skin. That is what I am planning on using when I get to the bodywork of my FD. However, I was planning on undercoating it too.

Good luck with the build. Not a fan of v8s, but I enjoy your attention to detail (ugliness is not acceptable :p).

-Nick

04G35S 01-06-15 10:37 AM

Wow subscribed!

I cant wait to see the progress.

Mysta Joe 07-19-15 09:29 PM

Ok, I have not been doing updates often, but here's what has been going on.

Accumulated parts:

From Samberg Performance:

https://cimg0.ibsrv.net/gimg/www.rx7...4c0ef7c5d2.jpg

Mounting kit has been powdercoated after received.
https://cimg2.ibsrv.net/gimg/www.rx7...7e11725b56.jpg

https://cimg1.ibsrv.net/gimg/www.rx7...9aad35173e.jpg

From forum member "Alex Rodriguez"

https://cimg1.ibsrv.net/gimg/www.rx7...7f5d664e8e.jpg

From Ebay:

https://cimg5.ibsrv.net/gimg/www.rx7...2bcaa2ad8f.jpg

From Improved Racing:

https://cimg8.ibsrv.net/gimg/www.rx7...a3d04adbe6.jpg

Forum member "Juan" J-Auto:

https://cimg0.ibsrv.net/gimg/www.rx7...ba9e3c6690.jpg

https://cimg3.ibsrv.net/gimg/www.rx7...37b1bc8256.jpg

I also got some Chevy OEM things; new accessory kit for the LS motor (alternator, AC, Power steering, etc), miscellaneous parts to convert the C5 corvette T56 to F-body type. I have a transmission guy doing the conversion, thought I would have had it back to install this weekend, but he called me to come to the shop to show me chipped teeth on the 5th gear, so I need to order one of those.

I painted the engine bay and mounted the LS.

https://cimg8.ibsrv.net/gimg/www.rx7...c1b0277bf6.jpg

Cleaned all the suspension bits and rear subframe and diff and then painted everything.

Suspension bits before:

https://cimg4.ibsrv.net/gimg/www.rx7...7ac98976f5.jpg

After cleaning and new bushings and pillowballs pressed in:

https://cimg6.ibsrv.net/gimg/www.rx7...8bbdd14eb6.jpg

Painted:

https://cimg3.ibsrv.net/gimg/www.rx7...6b9452b4d5.jpg

I have also reinstalled the rear subframe, diff and all suspension. I haven't taken pics of that because I'm waiting for new axle boots to replace and then paint my axles, and I need to get new coilovers. I did reinstall the axles, old shocks and springs, hubs, etc, because I am going to roll the fenders before I do the bodywork and paint.

That's all for now.

GTR 07-19-15 11:12 PM

Looks good.

04G35S 07-20-15 09:28 AM

You have some great parts! I love seeing the progress!

jasonn 07-20-15 01:14 PM

Wow! Great build!

Mysta Joe 10-31-15 09:36 AM

5 Attachment(s)
OK, slacked off on the updates but the build has been progressing.
More goodies piled up….
Quick Time bell housing
Attachment 619220
Random Stuff….
Attachment 619221
Attachment 619222
Attachment 619223
Transmission in. This was the C5 corvette trans that I converted to a fbody
Attachment 619224

Mysta Joe 10-31-15 09:37 AM

7 Attachment(s)
Shifter in
Attachment 619213
Cut out trunk for new gas tank
Attachment 619214
Fuel tank in
Attachment 619215
New trunk floor and fuel lid, this whole new fuel tank and lid setup worked out 15lbs lighter than the stock floor and tank.
Attachment 619216
Lizard skin sprayed down, sound control and ceramic insulation, used 2 gallons of each, also did the inner roof. I weighed the containers full and they were about 42lbs total, I weighed them after to get an idea of how much weight was sprayed in, so I figured about 34lbs of material.
Attachment 619217
Cleaned down to bare metal to block off filler hole, forgot to take a pic after welded up
Attachment 619218
Mocking up the wilwood pedal box and C5 DBW pedal
Attachment 619219

Mysta Joe 10-31-15 09:38 AM

8 Attachment(s)
Speedhut gauges mocked up
Attachment 619205
Trimmed the back ring for the tach gauge to fit. (Basically I just put all gauges through the front and screw the back locking ring on, it worked out good)
Attachment 619206
Took off OEM gauges from board, and you can see the trimmed side for the warning lights to have a clean fit back up, also had to trim some of the plastic “tubes” that stick up around the oil, water and fuel area
Attachment 619207
Calipers before, I am rebuilding them and painting them, will show after when completed
Attachment 619208
Mocking up my Sureflo exhaust (from Greg Stevenson in Australia), it comes with flanges, pre-bent piping, merge collectors. It’s done this way so it can then be tailored as setups can vary (different subframes etc). Still need to finish final welding, will post after pics.
Attachment 619209
Doors, fenders, trunk and hood were painted, here’s the doors
Attachment 619210
Rest of car heading to the paint booth
Attachment 619211
At the booth, should be back home this weekend, then the rest of the fun can begin putting together the fuel system, brake lines, engine accessories, radiator, and then wiring (which I am not exited about the wiring)
Attachment 619212
That’s about it for now, will update once more progress is made.

automationLED 10-31-15 11:26 PM

how hard was it to make that cut in the rear tub? i just got my car painted and i'm looking to replace my fuel tank with a fuel cell, but i want to make sure i can cut the tub without too much paint damage

240sxcess 11-01-15 05:46 AM

Nice work man looks like it's coming along good scoop on the vetted at least you'll have whole car instead of a junk yard pull out

Mysta Joe 11-02-15 08:52 AM

Cut out in the rear tub was not hard, I just used a drill to make a pre hole then I used a sawzall mainly and a cut off wheel on a grinder in a few tight space, especially right against the rear frame. You should be fine to not damage any paint.

If you are a bit worried just cover the rear panels and bumper with some cardboard stuck on with painter tape.

Project88Turbo 11-03-15 09:10 AM

The title made me think I would hate it, but everything is so nice, and the parts are all high quality. I can't help but love it.

Awesome build!

Vince

Hybrid G 05-31-16 09:35 AM

updates joe bro!!!!

Mysta Joe 04-09-17 04:24 PM

10 Attachment(s)
Well it has been a long time since I updated. I'll just do a quick update. The build is "complete" for now....

Cargo cover
Attachment 604269

McLeod RXT Twin went in
Attachment 604270

AC works!
Attachment 604271

How the complete package looks...
Engine
Attachment 604272

Driver cockpit
Attachment 604273

Body
Attachment 604274
Attachment 604275
Attachment 604276
Attachment 604277
Attachment 604278

HPatternHero 04-20-17 08:16 PM

Wow, I love the integrated spoiler! That car is super clean and I wish I had an RX-7 like that!

rocketman2440 04-20-17 08:25 PM

Build turned out great! What spoiler/tail light surround is that?

04G35S 04-21-17 07:47 AM

Wow! This came out so clean. I love it!

It is weird seeing the left quarter panel with no fill hole door for the fuel.

Mysta Joe 04-21-17 02:50 PM


Originally Posted by rocketman2440 (Post 12176340)
Build turned out great! What spoiler/tail light surround is that?

It is the Espirit Style Taillight cover from Shine Auto Project.

See link here: https://www.rx7club.com/shineautopro...-item-1102823/

Mysta Joe 04-21-17 02:52 PM

And thanks to everyone for the positive comments. Was a long time in the making and as we all know it's never truly "finished"...

Jez 04-25-17 12:59 PM

Nice Build!! Honk at me if you see the Black FD around W.Bay!! Nice to see another RX7 back on the road!

Project88Turbo 04-29-17 07:27 PM

All I can say is WOW! This turned out so nice. Can you post up some videos of how it sounds?

Vince


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