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Quad Pod ( 60mm ) for the FD

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Old Jan 17, 2013 | 09:57 AM
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Quad Pod ( 60mm ) for the FD

Ok so I have been asked by some to make a tutorial on building a Quad Pod out of PVC. I made a 52mm which was harder because the PVC pieces were no long enough to accommodate the deep gauges. The 60mm however was a little easier to work with, but still took many many hours to build.

Here are some pics of the process

Placing them on a spare dash I acquired from a very good friend ( Thanks Gringo Grande )
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Laying them out and making sure the back of the gauges all line up. After I got them to where I wanted them i used PVC glue to stick them together.
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Glued in place and placing it on the dash to see how it looked
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Glued in place with the gauges in the pod
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Finally placed the original speaker grill on the dash without the metal mesh and fiber glassed the pod to the dash piece.
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Now comes the hard work. Sand paper and a big arm workout. Sand paper used was mostly 100-150 to take away the heavier urethane build up
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More of sanding and urethane body filler
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Moar sanding
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First coat of primer

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Fine sanding in between primer coats, The sand paper used here was 220 after the first coat and 320 after the second.

Second coat
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This is the last step after sanding the second coat of primer, painting the pod. I used flat black paint since I am not a fan of shiny interior pieces.

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I hope you guys enjoyed reading this and if you decide to tackle this I will be more than happy to assist any of you. The entire cost of supplies between PVC, glue, fiberglass, resin, and sand paper was close to $60 in case anyone wants to know :-)
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Old Jan 17, 2013 | 01:09 PM
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Turned out really nice and a good DIY! Thanks for sharing that!

Dale
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Old Jan 17, 2013 | 01:26 PM
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Originally Posted by DaleClark
Turned out really nice and a good DIY! Thanks for sharing that!

Dale
You are very welcome. I have some other things I have done that I have not created a DIY on, but I sure will.

Thanks :-)
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Old Jan 17, 2013 | 01:44 PM
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dude, this is awesome! Maybe group buy?
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Old Jan 17, 2013 | 01:46 PM
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Nice work.
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Old Jan 17, 2013 | 02:08 PM
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LOL I am not sure about a group buy. There is not easy way of molding this out of Fiberglass to make a easier piece. It takes a lot of time and finess getting it done right.

I would not mind making some for you guys, but dont expect them to be done in a week. Also I need the dash speaker grill to attach it to the pod.
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Old Jan 17, 2013 | 02:12 PM
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Originally Posted by 7-XR
Nice work.
Thank you ;-)
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Old Jan 17, 2013 | 02:27 PM
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wow great work. thanks for the DIY. not a huge fan of running gauges on the pillar so i'm interested in trying this
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Old Jan 17, 2013 | 02:32 PM
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That came out very nice, good job
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Old Jan 17, 2013 | 09:25 PM
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No problem guys. Thanks for the likes :-) means a lot!
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Old Jan 21, 2013 | 03:52 PM
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hi

hi!!! can u make it a two 60mm pod? instead of four!!!!cant find it anywhere for my 2 apexi 60mm gauges.let me know ?????






Originally Posted by mr2dude9161
Ok so I have been asked by some to make a tutorial on building a Quad Pod out of PVC. I made a 52mm which was harder because the PVC pieces were no long enough to accommodate the deep gauges. The 60mm however was a little easier to work with, but still took many many hours to build.

Here are some pics of the process

Placing them on a spare dash I acquired from a very good friend ( Thanks Gringo Grande )


Laying them out and making sure the back of the gauges all line up. After I got them to where I wanted them i used PVC glue to stick them together.


Glued in place and placing it on the dash to see how it looked


Glued in place with the gauges in the pod


Finally placed the original speaker grill on the dash without the metal mesh and fiber glassed the pod to the dash piece.


Now comes the hard work. Sand paper and a big arm workout. Sand paper used was mostly 100-150 to take away the heavier urethane build up


More of sanding and urethane body filler


Moar sanding



First coat of primer



Fine sanding in between primer coats, The sand paper used here was 220 after the first coat and 320 after the second.

Second coat


This is the last step after sanding the second coat of primer, painting the pod. I used flat black paint since I am not a fan of shiny interior pieces.






I hope you guys enjoyed reading this and if you decide to tackle this I will be more than happy to assist any of you. The entire cost of supplies between PVC, glue, fiberglass, resin, and sand paper was close to $60 in case anyone wants to know :-)
Reply
Old Jan 21, 2013 | 05:17 PM
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cool! thanks so much!
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Old Jan 22, 2013 | 03:37 AM
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Awesome!!!!
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Old Jan 22, 2013 | 09:00 AM
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[QUOTE=zombiemaniac;11351706]hi!!! can u make it a two 60mm pod? instead of four!!!!cant find it anywhere for my 2 apexi 60mm gauges.let me know ?????

I will give that a shot tonight. I will line the pods tonight and post some pics so you can see what it looks like and go from there. I need to you send me your 5th speaker grill though.
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Old Jan 22, 2013 | 01:54 PM
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sounds cool!but rememeber I want them to be facing the driver a bit not straight!! for better reading when driving!!!





[QUOTE=mr2dude9161;11352434]
Originally Posted by zombiemaniac
hi!!! can u make it a two 60mm pod? instead of four!!!!cant find it anywhere for my 2 apexi 60mm gauges.let me know ?????

I will give that a shot tonight. I will line the pods tonight and post some pics so you can see what it looks like and go from there. I need to you send me your 5th speaker grill though.
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Old Jan 22, 2013 | 03:15 PM
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[QUOTE=zombiemaniac;11352740]sounds cool!but rememeber I want them to be facing the driver a bit not straight!! for better reading when driving!!!





I got you man. Ill send pics of different angles. Which ever one you like ill build.
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Old Jan 24, 2013 | 08:08 AM
  #17  
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send pics to: kaneca19@gmail.com




QUOTE=mr2dude9161;11352828]
Originally Posted by zombiemaniac
sounds cool!but rememeber I want them to be facing the driver a bit not straight!! for better reading when driving!!!







I got you man. Ill send pics of different angles. Which ever one you like ill build.
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Old Jan 24, 2013 | 09:00 AM
  #18  
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Really nice work!
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Old Jan 24, 2013 | 12:47 PM
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Thanks Re-Amemiya. I havent been able to get anything yet. I got into replacing the twins on my car and I decided to go an rip out the rats nest and go non sequential.

As soon as I get that under control ill shoot you some pics.
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Old Jan 24, 2013 | 10:56 PM
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The finished piece looks like a single molding... freaking outstanding work!
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Old Jan 29, 2013 | 10:00 PM
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Nice work but what happened to the feed hood in the backround??????
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Old Jan 29, 2013 | 10:03 PM
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^ I was wondering about that too, probably accident?
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