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-   -   Quad Pod ( 60mm ) for the FD (https://www.rx7club.com/3rd-generation-specific-1993-2002-16/quad-pod-60mm-fd-1023465/)

mr2dude9161 01-17-13 09:57 AM

Quad Pod ( 60mm ) for the FD
 
12 Attachment(s)
Ok so I have been asked by some to make a tutorial on building a Quad Pod out of PVC. I made a 52mm which was harder because the PVC pieces were no long enough to accommodate the deep gauges. The 60mm however was a little easier to work with, but still took many many hours to build.

Here are some pics of the process

Placing them on a spare dash I acquired from a very good friend ( Thanks Gringo Grande )
Attachment 685445

Laying them out and making sure the back of the gauges all line up. After I got them to where I wanted them i used PVC glue to stick them together.
Attachment 685446

Glued in place and placing it on the dash to see how it looked
Attachment 685447

Glued in place with the gauges in the pod
Attachment 685448

Finally placed the original speaker grill on the dash without the metal mesh and fiber glassed the pod to the dash piece.
Attachment 685449

Now comes the hard work. Sand paper and a big arm workout. Sand paper used was mostly 100-150 to take away the heavier urethane build up
Attachment 685450

More of sanding and urethane body filler
Attachment 685451

Moar sanding
Attachment 685452


First coat of primer

Attachment 685453

Fine sanding in between primer coats, The sand paper used here was 220 after the first coat and 320 after the second.

Second coat
Attachment 685454

This is the last step after sanding the second coat of primer, painting the pod. I used flat black paint since I am not a fan of shiny interior pieces.

Attachment 685455

Attachment 685456


I hope you guys enjoyed reading this and if you decide to tackle this I will be more than happy to assist any of you. The entire cost of supplies between PVC, glue, fiberglass, resin, and sand paper was close to $60 in case anyone wants to know :-)

DaleClark 01-17-13 01:09 PM

Turned out really nice and a good DIY! Thanks for sharing that!

Dale

mr2dude9161 01-17-13 01:26 PM


Originally Posted by DaleClark (Post 11347906)
Turned out really nice and a good DIY! Thanks for sharing that!

Dale

You are very welcome. I have some other things I have done that I have not created a DIY on, but I sure will.

Thanks :-)

SWAT81 01-17-13 01:44 PM

dude, this is awesome! Maybe group buy?

7-XR 01-17-13 01:46 PM

Nice work. :nod:

mr2dude9161 01-17-13 02:08 PM

LOL I am not sure about a group buy. There is not easy way of molding this out of Fiberglass to make a easier piece. It takes a lot of time and finess getting it done right.

I would not mind making some for you guys, but dont expect them to be done in a week. Also I need the dash speaker grill to attach it to the pod.

mr2dude9161 01-17-13 02:12 PM


Originally Posted by 7-XR (Post 11347963)
Nice work. :nod:

Thank you ;-)

revolutionz_fd 01-17-13 02:27 PM

wow great work. thanks for the DIY. not a huge fan of running gauges on the pillar so i'm interested in trying this

ZE Power MX6 01-17-13 02:32 PM

That came out very nice, good job :icon_tup:

mr2dude9161 01-17-13 09:25 PM

No problem guys. Thanks for the likes :-) means a lot!

zombiemaniac 01-21-13 03:52 PM

hi
 
hi!!! can u make it a two 60mm pod? instead of four!!!!cant find it anywhere for my 2 apexi 60mm gauges.let me know ?????







Originally Posted by mr2dude9161 (Post 11347692)
Ok so I have been asked by some to make a tutorial on building a Quad Pod out of PVC. I made a 52mm which was harder because the PVC pieces were no long enough to accommodate the deep gauges. The 60mm however was a little easier to work with, but still took many many hours to build.

Here are some pics of the process

Placing them on a spare dash I acquired from a very good friend ( Thanks Gringo Grande )
http://i99.photobucket.com/albums/l3...a/image-21.jpg

Laying them out and making sure the back of the gauges all line up. After I got them to where I wanted them i used PVC glue to stick them together.
http://i99.photobucket.com/albums/l3...a/image-20.jpg

Glued in place and placing it on the dash to see how it looked
http://i99.photobucket.com/albums/l3...a/image-17.jpg

Glued in place with the gauges in the pod
http://i99.photobucket.com/albums/l3...a/image-19.jpg

Finally placed the original speaker grill on the dash without the metal mesh and fiber glassed the pod to the dash piece.
http://i99.photobucket.com/albums/l3...a/image-18.jpg

Now comes the hard work. Sand paper and a big arm workout. Sand paper used was mostly 100-150 to take away the heavier urethane build up
http://i99.photobucket.com/albums/l3...a/image-16.jpg

More of sanding and urethane body filler
http://i99.photobucket.com/albums/l3...a/image-15.jpg

Moar sanding
http://i99.photobucket.com/albums/l3...a/image-25.jpg


First coat of primer

http://i99.photobucket.com/albums/l3...a/image-30.jpg

Fine sanding in between primer coats, The sand paper used here was 220 after the first coat and 320 after the second.

Second coat
http://i99.photobucket.com/albums/l3...a/image-28.jpg

This is the last step after sanding the second coat of primer, painting the pod. I used flat black paint since I am not a fan of shiny interior pieces.

http://i99.photobucket.com/albums/l3...a/image-23.jpg

http://i99.photobucket.com/albums/l3...a/image-24.jpg


I hope you guys enjoyed reading this and if you decide to tackle this I will be more than happy to assist any of you. The entire cost of supplies between PVC, glue, fiberglass, resin, and sand paper was close to $60 in case anyone wants to know :-)


silverTRD 01-21-13 05:17 PM

cool! thanks so much!

Killacamster 01-22-13 03:37 AM

Awesome!!!!

mr2dude9161 01-22-13 09:00 AM

[QUOTE=zombiemaniac;11351706]hi!!! can u make it a two 60mm pod? instead of four!!!!cant find it anywhere for my 2 apexi 60mm gauges.let me know ?????

I will give that a shot tonight. I will line the pods tonight and post some pics so you can see what it looks like and go from there. I need to you send me your 5th speaker grill though.

zombiemaniac 01-22-13 01:54 PM

sounds cool!but rememeber I want them to be facing the driver a bit not straight!! for better reading when driving!!!





[QUOTE=mr2dude9161;11352434]

Originally Posted by zombiemaniac (Post 11351706)
hi!!! can u make it a two 60mm pod? instead of four!!!!cant find it anywhere for my 2 apexi 60mm gauges.let me know ?????

I will give that a shot tonight. I will line the pods tonight and post some pics so you can see what it looks like and go from there. I need to you send me your 5th speaker grill though.


mr2dude9161 01-22-13 03:15 PM

[QUOTE=zombiemaniac;11352740]sounds cool!but rememeber I want them to be facing the driver a bit not straight!! for better reading when driving!!!





I got you man. Ill send pics of different angles. Which ever one you like ill build.

zombiemaniac 01-24-13 08:08 AM

send pics to: kaneca19@gmail.com




QUOTE=mr2dude9161;11352828]

Originally Posted by zombiemaniac (Post 11352740)
sounds cool!but rememeber I want them to be facing the driver a bit not straight!! for better reading when driving!!!







I got you man. Ill send pics of different angles. Which ever one you like ill build.


RE-Amemiya 01-24-13 09:00 AM

Really nice work!

mr2dude9161 01-24-13 12:47 PM

Thanks Re-Amemiya. I havent been able to get anything yet. I got into replacing the twins on my car and I decided to go an rip out the rats nest and go non sequential.

As soon as I get that under control ill shoot you some pics.

EndlessCorners 01-24-13 10:56 PM

The finished piece looks like a single molding... freaking outstanding work!

silverfdturbo6port 01-29-13 10:00 PM

Nice work but what happened to the feed hood in the backround??????

ZE Power MX6 01-29-13 10:03 PM

^ I was wondering about that too, probably accident?


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