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Need Help Quick, Read Inside - Kaaz Diff

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Old 04-27-04, 10:43 AM
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Need Help Quick, Read Inside - Kaaz Diff

Hello,
After weeks of searching here and nopistons I have not found what I need. Maybe its just me.

Does anyone have a step by step documented write up on installing a KAAZ LSD in a 3rd gen FD3S?

Me and a friend will attempt this tomorrow and will need all the help we can get!

Thanks in Advance. Any help appreciated.
Old 04-27-04, 01:46 PM
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take out old diff, install kaaz exactly opposite. if you need hlp doing that, use the manual from www.iluvmyrx7.com

that's how i did mine and it is fine
Old 04-27-04, 02:19 PM
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I would suggest getting a run out gauge and setting proper backlash and run out for the gears.

.... my 2 cents.....
Old 04-27-04, 02:31 PM
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Where can I get the gauge?
Thanks
Old 04-27-04, 02:40 PM
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should be able to get it at any good auto parts store. the manual will explain how to use it. i took a bunch of measurements of both my diffs, side by side. everything was completely identical, so i figured it was gonna be close enough. i'ts got at least 13k miles on it with no problems
Old 04-27-04, 02:42 PM
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Probably NAPA or Autozone or equivalent store.

However,..If you do not have experience setting the backlash I highly suggest taking the diff into a pro to have that set. I am not being mean or doubting your ability, it is just a BIG tolerance that HAS to be correct or MAJOR damage can occur. IE: stripped ring and pinion, galled ring and pinion from being to tight, Gear Whining from being to tight etc...

If you are lucky as I was The backlash stayed the same. I replaced ALL the bearings and races in the housing while it was out. Make sure to string the spacers(shims) and bearings from each side onto a zip -tie or other method of keeping things in order. Label each one RIGHT or LEFT so you do not mix them up.

Again this is a VERY important tolerance that you are dealing with. Make sure you or someeone else does it correctly and carefully. Use the factory service manual for help along the way. I have done a bunch of these and i still use the FSM for reference at least 5 times during ANY given project. They are a priceless tool.

Last edited by BigIslandSevens; 04-27-04 at 02:44 PM.
Old 04-27-04, 02:49 PM
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OK a professional mechanic who builds race cars is helping me so I think I should be good.
I'll see if he has a gauge before I buy one.
Thanks
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Old 04-27-04, 02:49 PM
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Call your local auto parts/accessory suppliers for a RunOut Gauge. Kinda expensive but has use for many applications. If you don't think you would ever use it again call around and see if a local shop can install it and set it properly.

Also found the FSM for the stock specs of the LSD
http://www.iluvmyrx7.com/3rdgen/manu...Powertrain.pdf
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