2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

stuck thermo pellet

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Old Jul 9, 2014 | 04:37 PM
  #1  
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stuck thermo pellet

Rebuilding my engine i put in the atkins thermo pellet in backwards and torqued the front bolt to spec. YUP stupid happens. I started to drill the pellet enough to get a screw in there and attempt to pull it out but the head of the screw broke.

ive soaked the sucker in penetrating lube and flows through the shaft even though the pellet is stuck. Any suggestions on how i can get this thing out without causing further damage?
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Old Jul 10, 2014 | 05:23 PM
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From: █▬█ █▄█ █▬█ █▄██▬█ █▄█ █▬█ █▄█
Originally Posted by ibeljin
Rebuilding my engine i put in the atkins thermo pellet in backwards and torqued the front bolt to spec. YUP stupid happens. I started to drill the pellet enough to get a screw in there and attempt to pull it out but the head of the screw broke.

ive soaked the sucker in penetrating lube and flows through the shaft even though the pellet is stuck. Any suggestions on how i can get this thing out without causing further damage?
Weld something to the piece of bolt sticking out and use a slide hammer
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Old Jul 10, 2014 | 10:42 PM
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I'm going over to take a look at it since this engine was supposed to be dropped in Friday.
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Old Jul 11, 2014 | 12:54 AM
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see if a machine shop can drill it out with a lathe. Once you drill most of it out, it might be able to get picked out.
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Old Jul 15, 2014 | 12:40 AM
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Sodium Hydroxide (lye) will dissolve aluminium without affecting steel. We use it to clean aluminium off steel parts before grinding. Use all appropriate safety precautions ..... this stuff is properly dangerous.

A shop with an EDM should be able to remove it as well, but it might be tricky in a blind hole.
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Old Jul 15, 2014 | 01:19 AM
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Is this an assembled motor? I think it changes everything when it comes to a fix.
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Old Jul 15, 2014 | 07:21 AM
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was an assembled motor, i pulled the eshaft out a got a replacement. Im sending it to a shop to see if they can put it on the lathe and drill the sucker out
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Old Jul 15, 2014 | 07:33 AM
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Make a lamp out of it..that thing is toast.
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Old Jul 15, 2014 | 10:57 AM
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At very least put it up on your Wall of Shame/Knowledge. I have seen this happen and luckily I haven't done it yet, but the results are no bueno for sure. I agree with L0 and their lye idea, but more importantly the safety precautions when using it.

Do let us know how the rebuild goes!
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Old Jul 16, 2014 | 01:19 AM
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Originally Posted by misterstyx69
Make a lamp out of it..that thing is toast.
I should have been MORE specific!..lol!

LOOK Ivan!

Rotary Engine Eccentric Shaft Lamp
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Old Jul 16, 2014 | 07:23 AM
  #11  
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yup its lamp time fellas. new eshaft $50, fix old one $250.
You cant fix stupid
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Old Jul 16, 2014 | 07:41 AM
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Originally Posted by ibeljin
You cant fix stupid
Sure you can, it's just more expensive.
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Old Jul 17, 2014 | 10:51 PM
  #13  
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From: Smiths Falls.(near Ottawa!.Mapquest IT!)
Just think though..
If the GF gets mad at ya...

She Can't Throw that Lamp at ya!.. (circular steel base approximately 11.5" in diameter and 1.25" thick. Made out of a very dense steel it is nearly 70 LBS in weight! )

If she does then YOU wear the dress..hahahhahaha!

By the Way..see ya Tuesday..Install time for that engine.
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