2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

FSM says front oil pressure control valve bypasses at 156 PSI.

Thread Tools
 
Search this Thread
 
Old 03-15-11, 05:46 PM
  #1  
F**K THE SYSTEM!!

Thread Starter
 
junito1's Avatar
 
Join Date: Sep 2006
Location: Florida
Posts: 2,585
Likes: 0
Received 1 Like on 1 Post
FSM says front oil pressure control valve bypasses at 156 PSI.

If this is the case why do people always talk about modding the front oil pressure regulator?


The question is Can i just replace the rear one and be fine? I mean why put washers in there when it will never bypass. Is this something shops came up with to make money or what?
Old 03-15-11, 07:19 PM
  #2  
rotorhead

iTrader: (3)
 
arghx's Avatar
 
Join Date: Aug 2004
Location: cold
Posts: 16,182
Received 429 Likes on 263 Posts
are you talking about the oil thermostat for the eshaft?
Old 03-15-11, 08:13 PM
  #3  
F**K THE SYSTEM!!

Thread Starter
 
junito1's Avatar
 
Join Date: Sep 2006
Location: Florida
Posts: 2,585
Likes: 0
Received 1 Like on 1 Post
THE FSM calls it the oil pressure control valve. The other one is the oil pressure regulator valve, which is the rear one i believe.
Old 03-15-11, 08:15 PM
  #4  
F**K THE SYSTEM!!

Thread Starter
 
junito1's Avatar
 
Join Date: Sep 2006
Location: Florida
Posts: 2,585
Likes: 0
Received 1 Like on 1 Post
Originally Posted by arghx
are you talking about the oil thermostat for the eshaft?
Looking at the FSM it looks like it facing vertically under the front cover.
Old 03-15-11, 08:37 PM
  #5  
PedoBear

iTrader: (4)
 
nycgps's Avatar
 
Join Date: Jun 2006
Location: Bye NYC. you SUCKED!
Posts: 1,429
Received 1 Like on 1 Post
Im not sure about that one either.

some said its bypass at 156 and call pineapple racing bs. but some other shop said it always bypass around the same as the rear regulator and if you mod the rear you should always mod the front by either use a different spring or add shims.

I am more on the latter tho. as I already bought the FD regulator and the spring/plunge from FD.
Old 03-15-11, 08:42 PM
  #6  
F**K THE SYSTEM!!

Thread Starter
 
junito1's Avatar
 
Join Date: Sep 2006
Location: Florida
Posts: 2,585
Likes: 0
Received 1 Like on 1 Post
On the FD regulator subject. According to FC3s.org, I believe, The FD regulator bypasses at 100 and supposedly the s4/s5 engine cant handle that. True or not?

I just need the 85 psi one.
Old 03-15-11, 09:00 PM
  #7  
talking head

 
bumpstart's Avatar
 
Join Date: Apr 2008
Location: Perth, WA, OZ
Posts: 2,775
Likes: 0
Received 12 Likes on 12 Posts
the front reg is to save the hoses or oil cooler rupture if there is blockage in the cooler

its higher rated than the rear reg casue there is significant pressure drop through the oil cooler and its lines and therfore the pressure seen here pre cooler may well be higher than that at the rear reg ( post pressure drop )

if FC,, its fine to just mod the rear reg to lift the system pressure,,, and they cope just the same with 100 psi regs

in FD,, with its 100-110 psi front reg ,,,you have 2 serial oil coolers
and if you lift the rear reg rating,, add to that the pressure drop of two coolers in series ,
then you can expect that the front reg is pretty much close to the 156 psi lift rating
if it lifts,, you can expect that inside the motor,, post the oil cooler, to drop in pressure and flow

in that situation,, you would be foolish NOT to also lift the rate of the front reg to prevent this sort of bypass
Old 03-15-11, 09:14 PM
  #8  
F**K THE SYSTEM!!

Thread Starter
 
junito1's Avatar
 
Join Date: Sep 2006
Location: Florida
Posts: 2,585
Likes: 0
Received 1 Like on 1 Post
I thought that with liquids pressure doesnt drop in pressurized systems. NO matter how long the routing.
Old 03-15-11, 09:27 PM
  #9  
talking head

 
bumpstart's Avatar
 
Join Date: Apr 2008
Location: Perth, WA, OZ
Posts: 2,775
Likes: 0
Received 12 Likes on 12 Posts
Originally Posted by junito1
I thought that with liquids pressure doesnt drop in pressurized systems. NO matter how long the routing.
OK then,, how is it the 8th sprinkler on the end of a serial hose has the smallest pattern
yet the 8th sprinkler on a ring main system is the same as the others ?

pressure drop in a serial system is cumulative,, and plant engineers have quick sums for number of standard pipe lengths and for the bends

they count the number of pipes,,count the number and type of the bends and can quickly, roughly calculate the sum of the pressure drop and so recommend a pump with sufficient head pressure

-- so the quick answer to your post is a resounding WRONG
Old 03-16-11, 06:24 PM
  #10  
F**K THE SYSTEM!!

Thread Starter
 
junito1's Avatar
 
Join Date: Sep 2006
Location: Florida
Posts: 2,585
Likes: 0
Received 1 Like on 1 Post
Originally Posted by bumpstart
OK then,, how is it the 8th sprinkler on the end of a serial hose has the smallest pattern
yet the 8th sprinkler on a ring main system is the same as the others ?

pressure drop in a serial system is cumulative,, and plant engineers have quick sums for number of standard pipe lengths and for the bends

they count the number of pipes,,count the number and type of the bends and can quickly, roughly calculate the sum of the pressure drop and so recommend a pump with sufficient head pressure

-- so the quick answer to your post is a resounding WRONG


Our oil doesnt get sprayed(releasing pressure). Your analogy is flawed.

WHat im saying is that from the oil pump to the rear regulator the psi should be at the oil pumps max unrestricted.(Of course not over 156psi)
Old 03-16-11, 06:36 PM
  #11  
I wish I was driving!

 
Join Date: Dec 2001
Location: BC, Canada
Posts: 5,241
Received 84 Likes on 68 Posts
Originally Posted by junito1
If this is the case why do people always talk about modding the front oil pressure regulator?
Because they don't understand how the oiling system works.
Old 03-16-11, 06:39 PM
  #12  
F**K THE SYSTEM!!

Thread Starter
 
junito1's Avatar
 
Join Date: Sep 2006
Location: Florida
Posts: 2,585
Likes: 0
Received 1 Like on 1 Post
Originally Posted by scathcart
Because they don't understand how the oiling system works.
SO its all BS and the front can be ignored when upgrading the oil pressure, right?
Old 03-17-11, 07:45 AM
  #13  
PedoBear

iTrader: (4)
 
nycgps's Avatar
 
Join Date: Jun 2006
Location: Bye NYC. you SUCKED!
Posts: 1,429
Received 1 Like on 1 Post
I got this from Pineapple racing, Great people :

The front regulator is there to prevent a problem if there is a blockage or when the
oil is cold.

The front regulator is set from the factory at about 240psi. This comes from the 1986
Mazda New Model Training book. I worked for the dealer and went to this Training.

240 psi sounds crazy high, but while the factory oil cooler is one of the most efficent oil coolers
made in regards to heat rejection, the design element that makes it that good is also
very restrictive.

In order to have enough oil pressure after all the system pressure drops, Mazda had to
put a very high front regulator pressure so there was enough oil pressure to "bump" into
the rear regulator. This way the rear oil pressure regulator is the limiting device.

The higher the rear oil pressure regulator is set to the more pressure you need before it.

Also remember the factory spring will loose some of its pressure.

At some point, when you increase the rear regulator pressure, the pressure will not go up.

At this point assuming no system defects, the front regulator is regulating the pressure
before the pressure drops(read as oil coolers, lines, etc.) too low so there is not enough
pressure left to meet the rear pressure regulators needs.
Old 03-17-11, 09:16 AM
  #14  
PedoBear

iTrader: (4)
 
nycgps's Avatar
 
Join Date: Jun 2006
Location: Bye NYC. you SUCKED!
Posts: 1,429
Received 1 Like on 1 Post
I guess my post #5 confuses some people, after re-reading it - it confuses me too.

Why no edit button ...

Anyway, if you change the rear regulator you should do the same to the front ?
Old 03-17-11, 09:27 AM
  #15  
What's the point??

iTrader: (6)
 
papiogxl's Avatar
 
Join Date: Oct 2005
Location: Omaha, NE
Posts: 995
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by junito1
Our oil doesnt get sprayed(releasing pressure). Your analogy is flawed.

WHat im saying is that from the oil pump to the rear regulator the psi should be at the oil pumps max unrestricted.(Of course not over 156psi)
You don't understand basic fluid mechanics very well.

Oil inside an engine gets released through the bearings. The oil is constantly being pushed through the bearing, which is why it needs a constant supply. A higher pressure allows more flow of oil through the same orifice, preventing the bearings from being eaten alive in high RPM situation by offering a stronger "cushion" of oil for to ride on.


Pumps create FLOW, not PRESSURE. A restriction creates PRESSURE, but limits FLOW. Even a completely straight pipe will cause a restriction.
Old 03-17-11, 09:29 AM
  #16  
Rotary Freak

iTrader: (2)
 
JWteknix's Avatar
 
Join Date: Mar 2006
Location: Wayne NJ
Posts: 2,508
Likes: 0
Received 0 Likes on 0 Posts
i was recommened by numerous people to leave the front and run an fd reg in the rear for an FC.
I was gonna shim the front as per pineapple but hailers and scathcart convinced me otherwise
Old 03-17-11, 10:20 AM
  #17  
Turbo power, activate!

iTrader: (7)
 
Black Knight RX7 FC3S's Avatar
 
Join Date: Nov 2002
Location: Philadelphia
Posts: 1,708
Received 5 Likes on 5 Posts
how much of a pressure drop is there from the pump through the oil coolers?
Old 03-17-11, 10:28 AM
  #18  
PedoBear

iTrader: (4)
 
nycgps's Avatar
 
Join Date: Jun 2006
Location: Bye NYC. you SUCKED!
Posts: 1,429
Received 1 Like on 1 Post
#13 was an email I got from guys at Pineapple racing just this morning.
Old 03-18-11, 03:04 AM
  #19  
I wish I was driving!

 
Join Date: Dec 2001
Location: BC, Canada
Posts: 5,241
Received 84 Likes on 68 Posts
Originally Posted by Black Knight RX7 FC3S
how much of a pressure drop is there from the pump through the oil coolers?
Depends on so many different build factors (bearing clearance, pump clearance, oil line fittings, feed line size, oil viscosity, oil temp, pump type, etc.) that its too hard to say. I've never measured a completely stock engine, but before and after (oiling system mods), with the engine up to operating temp and the oil thermostat open, I've seen 30-60 psi over a wide varierty of set-ups.

This seems like a lot, but keep in mind the stock oil cooler is a dual pass. While dual pass may cool mildly better, it also has 4 times the pressure drop of a single pass coooler.

The above post from pineapple is flawed:

-Anyone with an air compressor can tell you or a fact that the front pressure relief doesn't set off at 240psi, its around 160 psi, like the FSM states. Going above this usually just results in a blown front cover o-ring, and zero increase to total system oil efficiency and pressure.

-Blockage to the oiling system and the engine is fucked, plain and simple. Doesn't matter what the front oil relief bypasses at; if your oil cooler is so clogged as to limit total system pressure, shimming regulators isn't going to make a lick of difference: you'll be peeling your rotors off your e-shaft with a crowbar.

-You can't have a cooler that's both efficient and massively restrictive: that's a total misnomer.

While pineapple tends to provide great customer servuce, their advice on this subject is based on a lack of first-hand research.


The front oil pressure relief is there to prevent blowing the front cover off the engine during cold starts, when the engine is cold. Despite the oil bypassing the oil cooler, cold oil will still develop massive oil pressures through the lines at modarate RPMS`s. Shimming the front cover will have zero effect on the engine once it is up to operatng temp.

If you can keep off the throttle until your engine is warm, you can completely delete the front oil pressure relief valve. If you want higher engine oil pressure during normal driving, repalce the rear iron regulator.
Old 03-18-11, 03:06 AM
  #20  
I wish I was driving!

 
Join Date: Dec 2001
Location: BC, Canada
Posts: 5,241
Received 84 Likes on 68 Posts
Originally Posted by junito1
SO its all BS and the front can be ignored when upgrading the oil pressure, right?
Yes. Think about how the system works.
Old 03-18-11, 03:17 AM
  #21  
I wish I was driving!

 
Join Date: Dec 2001
Location: BC, Canada
Posts: 5,241
Received 84 Likes on 68 Posts
Originally Posted by junito1
I thought that with liquids pressure doesnt drop in pressurized systems. NO matter how long the routing.
Series rated system, pressurized source.

Oil begins at a set pressure, dropping to atmospheric by the time it reaches the oil pan. The oil lines, cooler, filter, passages, and bearings all work in series, each providing a pressure drop. There is a measurable difference in oil pressure before-and-after the oil cooler, as well as between the front and rear iron oil passages (the front bearing has an extra 270 degrees of directional change change compared to the rear).
Source oil pressure will always be higher than regulator source due to pressure drops created across the front cover, cooler lines, oil passages, and oil cooler.
Old 03-18-11, 03:28 AM
  #22  
I wish I was driving!

 
Join Date: Dec 2001
Location: BC, Canada
Posts: 5,241
Received 84 Likes on 68 Posts
Originally Posted by nycgps
Anyway, if you change the rear regulator you should do the same to the front ?
Wrong.

Rear OPR sets the oil pressure that the bearings and jets see. If we increase this value, we increase the load bearing capacity of the bearings, and the total load capacity of the engine.

If we increase the front OPR, all we do is increase the release pressure of the front cover passages and cooler-lineset. This only has an effect during cold starts.
Old 09-26-23, 10:31 PM
  #23  
Newbie
 
CodeMan.Auto's Avatar
 
Join Date: Mar 2023
Location: Kansas City, MO
Posts: 2
Received 0 Likes on 0 Posts
Originally Posted by JWteknix
i was recommened by numerous people to leave the front and run an fd reg in the rear for an FC.
I was gonna shim the front as per pineapple but hailers and scathcart convinced me otherwise
How was your engine performing after not shimming the front valve? Did the pressures stay steady? What sort of climate do you live in? Thanks
Old 09-28-23, 07:36 PM
  #24  
Moderator

iTrader: (3)
 
diabolical1's Avatar
 
Join Date: Feb 2002
Location: FL
Posts: 10,817
Received 306 Likes on 267 Posts
welcome to the board.

his profile shows that he hasn't logged in since January 2020.

maybe you can get an answer from his build thread: https://www.rx7club.com/build-thread...#&gid=1&pid=26
The following users liked this post:
CodeMan.Auto (09-28-23)
Old 09-28-23, 07:57 PM
  #25  
Old [Sch|F]ool

 
peejay's Avatar
 
Join Date: May 2001
Location: Cleveland, Ohio, USA
Posts: 12,506
Received 416 Likes on 296 Posts
Originally Posted by junito1
Our oil doesnt get sprayed(releasing pressure). Your analogy is flawed.
I am happy this thread got bumped from twelve years ago so we could get another opportunity to laugh at this statement.

FWIW, I have never shimmed a front regulator because I figure that Mazda bothered with the expense of a front regulator to prevent the lines and cooler from blowing out, and speced the pressure relief accordingly. I'd rather risk losing a little oil pressure in the engine than blow an oil cooler or line apart, which has worse outcomes.
The following 2 users liked this post by peejay:
CodeMan.Auto (09-28-23), diabolical1 (09-28-23)


Quick Reply: FSM says front oil pressure control valve bypasses at 156 PSI.



All times are GMT -5. The time now is 12:12 PM.