Fried voltage regulator?
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Joined: Sep 2003
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From: Woodbine, MD
Fried voltage regulator?
So I accidentally hooked a battery up backwards (yeah, I know, I'm a dumbass) and now when I'm at high rpms my volt gauge goes up to 15-16V...
I assume I've fried the voltage regulator in the alternator? are these replaceable? or do I need to just get a new alternator...
I assume I've fried the voltage regulator in the alternator? are these replaceable? or do I need to just get a new alternator...
Joined: Aug 2002
Posts: 2,614
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From: Freeland, MI
The stock gauges are not accurate, best thing to do would be to take the alternator off (5 minute job) and take it so.ewhere to get tested
Also, yes, they are internally regulated, so unless you want to take it apart, buy a new one
Also, yes, they are internally regulated, so unless you want to take it apart, buy a new one
If you had a spare alternator with good electronics, you could gut it for the voltage regulator (and diodes), but it's not just a drop-in replacement; you'd have to fire-up the soldering iron. By far the easiest solution is to procure another 3rd gen alternator, or just revert back to a the S5 alt.
That said, I've never replaced the guts personally, so someone with hand-on experience might have more details.
That said, I've never replaced the guts personally, so someone with hand-on experience might have more details.
Yes, don't trust the voltmeter in the car. Mine reads low, yours may read high.
I'd at least test with a voltmeter, or as was said, better take it to be tested.
Get a reman. one from a reputable mfr. if needed. You'll get a nice shiny one with new regulator, bearings and all. Just IMHO.
I'd at least test with a voltmeter, or as was said, better take it to be tested.
Get a reman. one from a reputable mfr. if needed. You'll get a nice shiny one with new regulator, bearings and all. Just IMHO.
Thread Starter
Joined: Sep 2003
Posts: 6,189
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From: Woodbine, MD
I took the alt. to advance auto and they said it was fine...
so either they don't know what they're doing (most probable) or my gauge went wonky (less probable).
Time to test it on the car with a multi-meter while someone revs the engine to 7k haha
so either they don't know what they're doing (most probable) or my gauge went wonky (less probable).
Time to test it on the car with a multi-meter while someone revs the engine to 7k haha
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Having an alternator is a bit of a crap shoot.

I'd say the voltmeter is accurate enough, provided every connection between the fuse box and gauge is in proper order. If it's saying 15-16v, your alternator's voltage regulator is trashed.
I've had a few alternators tested at the local parts stores and the procedure is damn near impossible to screw up. Input the ID number after identifying the alternator (customer tells you what car it's from), then wire it up using the supplied pigtail and diagram and push the "go" button.
Considering the hit-or-miss (and mostly miss) nature of 'remanufactured' alternators, now would be an excellent time to switch to a Taurus Alternator. Their output is tough to beat and the voltage regulator is accessible from the outside with 4 torx screws.
And the best part is you'll spend a tenth of what you would for a new FD alternator because 92-95 Tauruses/Sables/Continentals/Windstars are stupid common in junkyards. And yes, it uses the same pulley as a FD Alternator retrofit too
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Joined: Sep 2003
Posts: 6,189
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From: Woodbine, MD
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