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Exhaust manifold removal S4 NA

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Old 06-28-04, 10:45 PM
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Exhaust manifold removal S4 NA

Hey Guys,

For the past 2 days i've been starting to remove my exhaust manifold and put on another one since mine is cracked. So far I have: Taken out the negative cable fromthe battery, removed o2 sensor, removed port valve actuators, acv but still connected to a hose, bottom heat shield, top heat shield but not completely removed but out of way. What is really frustrating is that I can't get the nuts off of the stupid manifold, it's not that they're on too tight its that it's in such a inconvinent area that Removal is going to be a bitch and installation will be VERY hard. Does anyone have a complete walk through or something? or tips I'm really mad, If I don't have my exhaust manifold taken off and installed with my new one by the end of the week, I'm taking it to a shop. Thanks alot. Btw I've only gotten the bottom left nut if your looking at the manifold straight, I think I can get the top 2 But the bottom right is so hard!

Thanks again!

-Andrew
Old 06-28-04, 10:46 PM
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Ps if anyone from southern california or around riverside can come help it'd be greatly appreciated, I'll buy you food
Old 06-28-04, 11:28 PM
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1987 GXL "I miss it already"
Old 06-28-04, 11:29 PM
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Old 06-28-04, 11:30 PM
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Old 06-28-04, 11:30 PM
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Old 06-28-04, 11:36 PM
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chill on the bumps man
Old 06-28-04, 11:56 PM
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lol, I thought my first one didn't go through because of the error, then I posted again, hence this double posts, sorry
Old 06-29-04, 08:45 AM
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yeah ive tried a few time to get to the bolts on mine but last time i was twarted by the port actuators being stuck on...
Old 06-29-04, 12:49 PM
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I get to the bottom two nuts from underneath the car and the top two from under the hood. I don't know about an S4, but on an S5 you remove the six port actuators to get to the top nuts. The ACV stays in place. I remove the heat shielding when I do it. Four nuts hold the shielding in place. What are you replacing it with? RB header?

Lastly, when you put it back together you may want to use antiseize.
Old 06-29-04, 09:21 PM
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I'm replacing it with another oem exhaust manifold, I took it off today, I took off the bottom right from the top and a knuckle. I think a few stress cracks, and the gasket was destroyed, a 1 inch gap between the 2 pre-cats must've also been making it loud and lose power (backpressure), gutted main cat too... getting the gasket tommorow, gonna be a bitch to put all that backon. Sorry to sound like a newb but what's antiseize?

-Andrew
Old 06-29-04, 10:07 PM
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I got a good deal on gaskets on ebay

http://cgi.ebay.com/ebaymotors/ws/eB...hippingPayment
Old 06-29-04, 10:09 PM
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Dang, 48 bucks I ordered mine from kragen for 10.99
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