2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

Don't use Devcon for throttle body mod!

Thread Tools
 
Search this Thread
 
Old 10-01-02, 08:58 PM
  #1  
Senior Member

Thread Starter
 
NCsublime's Avatar
 
Join Date: Feb 2001
Location: Topeka, Kansas, USA
Posts: 260
Likes: 0
Received 0 Likes on 0 Posts
Don't use Devcon for throttle body mod!

Just thought I'd warn you guys not to use Devcon to plug the holes created from doing the throttle body mod. I used some, and notice that in the bigger hole (that opens to the front of the engine bay) it was starting to get sucked in toward the inside of the throttle body. I immediately went out and bought some taps and plugged that hole, but left the other filled with the Devcon, as it would be quite horrific to get to without removing the throttle body (and I don't have a gasket to replace the old one so I can't yet remove it.) Anyway, after tapping the hole toward the front of the car, I filled some JB weld in the remaining area (outside the throttle body) and it has been solid ever since. However, I just noticed today that the other chunk of Devcon that was supposed to be plugging the hole on the back side of the throttle body is gone!!!!!!!!! That means, of course, that it can only be in my engine! Well, it still runs as of now, and I'm hoping I'll get lucky and that the chunk of Devcon will just slip through the engine and be burnt up and exhausted, but we'll see. I'm quite leary of that stuff now, and just wanted to give you all a forewarning so that you don't make my same mistake. By the way, yes I put the Devcon down in 1/8" layers and allowed it to dry. It is just weak. So, if you decide to do the throttle body mod, take the safe way and just tap the whole and screw in a plug.

Also, what are your opinions on the fate of my engine. It was probably about a 1/4"-3/8" piece of Devcon that got sucked in. I'm hoping for the best, but even if something does fail on it, it will just be an excuse to finally do a 3-rotor or TII swap .


Oh well, thanks guys.


-Derek
Old 10-01-02, 09:01 PM
  #2  
Rotary Freak

iTrader: (1)
 
1FastT2's Avatar
 
Join Date: Feb 2001
Location: Sinking Spring Pa.
Posts: 1,790
Likes: 0
Received 0 Likes on 0 Posts
I used 1/8NPT plugs to fill my holes and it worked great. Just tapped the holes and screwed in the plugs with some thread sealer of coarce.

Last edited by 1FastT2; 10-01-02 at 09:18 PM.
Old 10-01-02, 09:09 PM
  #3  
Need donor car in Fairfax

 
darkwaveboi's Avatar
 
Join Date: Nov 2001
Location: Northern Virginia
Posts: 1,759
Likes: 0
Received 0 Likes on 0 Posts
where do u get the plugs?
Old 10-01-02, 09:17 PM
  #4  
Rotary Freak

iTrader: (1)
 
1FastT2's Avatar
 
Join Date: Feb 2001
Location: Sinking Spring Pa.
Posts: 1,790
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by darkwaveboi
where do u get the plugs?
Accually I snagged them from work, we have thousands of them there. You sould be able to pick some up at a local plumbing/hardware store I'd imagine.
Old 10-01-02, 09:25 PM
  #5  
Moderator

iTrader: (1)
 
silverrotor's Avatar
 
Join Date: Mar 2002
Location: Toronto, Corporate Canada
Posts: 7,592
Received 5 Likes on 5 Posts
You are so lucky you didn't pop your engine. That would have been a shitty way of going out!
Old 10-01-02, 10:15 PM
  #6  
Has been.. hangin' around

 
Silkworm's Avatar
 
Join Date: Mar 2001
Location: Milpitas, CA
Posts: 2,618
Likes: 0
Received 0 Likes on 0 Posts
yeah 1/8NPT plugs should be easily found at Home Depot, Orchards Supply, etc in the plumbing section.

PaulC
Old 10-01-02, 10:20 PM
  #7  
boost on the way(GTU II)

 
seventhgear's Avatar
 
Join Date: Dec 2001
Location: tampa,fl.
Posts: 1,753
Received 2 Likes on 2 Posts
ncsulim change ur oil immediately!! see if it slipped towards the oil pan hopefully ! hurry do it now!!!i ffel ya bro
Old 10-01-02, 10:54 PM
  #8  
We come with the Hardcore

iTrader: (2)
 
Liquid Anarchy's Avatar
 
Join Date: Nov 2001
Location: Springfield, MO
Posts: 2,456
Likes: 0
Received 0 Likes on 0 Posts
:thinks of intake track:

How would it get into the oil??

I'd be more worried it's sitting at the VDI, or the LIM; just waiting to get sucked into the engine.

Last edited by Liquid Anarchy; 10-01-02 at 10:57 PM.
Old 10-01-02, 11:28 PM
  #9  
Senior Member

 
kep0ne's Avatar
 
Join Date: Jul 2002
Location: West Covina, CA
Posts: 298
Likes: 0
Received 0 Likes on 0 Posts
pull the LIM dude...would you rather find out it was in there when your engine blows? if it were me id at least try to see if its somewhere in the intake tract...and if it isnt you can start praying.
Old 10-01-02, 11:40 PM
  #10  
No longer cares

 
Jimmy325i's Avatar
 
Join Date: Apr 2002
Location: just a bit north of your business
Posts: 1,345
Likes: 0
Received 0 Likes on 0 Posts
devcon gets hard I take it? If it came out while the engine was runing, chances are its already in the exhaust or has been "passed" by the motor. If she still runs then there's no problems.

It might have gotten sucked into the 6 port mechanism and gotten stuck there too... if its pliable I wouldn't worry too much about it.
Old 10-02-02, 10:07 AM
  #11  
I wish I had a posse...

 
ZachSpazz's Avatar
 
Join Date: Feb 2001
Location: Cincinnati, Ohio-Boycott Central
Posts: 896
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by seventhgear
ncsulim change ur oil immediately!! see if it slipped towards the oil pan hopefully ! hurry do it now!!!i ffel ya bro
Do you know how a rotary works or any other engine for that matter?
Old 10-02-02, 11:17 AM
  #12  
Plastic Jedi

 
JEC-31's Avatar
 
Join Date: Sep 2002
Location: Kentwood, Michigan
Posts: 583
Likes: 0
Received 0 Likes on 0 Posts
Long time ago I was even poorer than I am now and I thought I might be able to patch up a rusty Mazda GLC gas tank with Devcon. But first a test: I set some up on a cleaned piece of scrap metal and let it cure properly. Then I dunked it is a can of gas for about 12 hours. It came right off - Devcon is hard sh*t, but gasoline is a solvent.

About the "check your oil" comment, I disagree. It's probably floating in your blinker fluid resevoir.
Old 10-02-02, 11:30 AM
  #13  
What Subscription?

 
banzaitoyota's Avatar
 
Join Date: Apr 2001
Location: Aiken SC USA
Posts: 5,926
Likes: 0
Received 0 Likes on 0 Posts
What DEVCON product did you use? The only make about Eleven Bizillion kinds of DEVCON. Did you follow the MFG's instructions completely? Particuliarly the one : Roughen the surface by grit blasing(80-40 mesh grit) or grinding. a 3-5 mil profile is desired for most applications"


For DEVON Plastic Steel Putty the directions for application can be found here: http://www.devcon.com/techinfo/101.pdf

Don't fault the material, Devcon products are used to fill the stock side ports in peripheral port engines with NO PROBLEMS. Most failures can be traced to:
Incorrect Selection of the product for environment it will work in or Incorrect Preparation of the substrate.
Old 10-02-02, 11:44 AM
  #14  
NASA geek

iTrader: (2)
 
RacerXtreme7's Avatar
 
Join Date: Mar 2002
Location: Virginia
Posts: 2,215
Likes: 0
Received 2 Likes on 2 Posts
JEC-31 WROTE: "About the "check your oil" comment, I disagree. It's probably floating in your blinker fluid resevoir."

If it passed threw, its probly stuck in the muffler bearings, check your flux capacitor also.
Old 10-02-02, 11:46 AM
  #15  
Now with more 1st Gen!

 
autocrash's Avatar
 
Join Date: Dec 2001
Location: Ottawa
Posts: 1,534
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by banzaitoyota
Don't fault the material, Devcon products are used to fill the stock side ports in peripheral port engines with NO PROBLEMS. Most failures can be traced to:
Incorrect Selection of the product for environment it will work in or Incorrect Preparation of the substrate.

Haha... ouch... damn would I hate to be in NCsublimes position now...


(BTW, NCsublime:
-if engine was running when devcon was ingested and engine still runs, then continue to run engine... (and plug that hole!)
-if engine was stopped when devcon ingested DO NOT START ENGINE! pull the intake manifold... (cost of new gaskets VS. cost of new engine)
....and use the right stuff next time? )
Old 10-02-02, 05:05 PM
  #16  
Senior Member

Thread Starter
 
NCsublime's Avatar
 
Join Date: Feb 2001
Location: Topeka, Kansas, USA
Posts: 260
Likes: 0
Received 0 Likes on 0 Posts
Well, you can fault me for what happened, and YES it is my fault, because I'm the one who used it, but I GUARANTEE I did exactly what the directions said. I don't really care anyway. What's done is done, and I've learned my lesson. Just giving you guys a heads up so that you might learn my lesson too.

BTW- The engine was running when it was sucked in. I don't know how else it would have been missing. It still runs for now. I'll be pulling the manifolds soon anyway to clean, polish, and replace the 5th/6th port sleeves, so hopefully there is no damage.

Also, while you guys are here, you may be able to help me with something else. I have had idle problems ever since I've owned my car (over 3 years). Although it is currently disconnected (I'm replacing a frozen compressor), my AC would always make my car die when used. Now, I don't use the AC obviously, but my idle still drops very low ONLY WHEN THE CAR IS IN NEUTRAL, and stumbles and almost dies. I've cleaned the BAC (it was VERY dirty), removed the ACV, and the only other thing I can think of is the TPS. I have a new (used) one, but haven't yet installed it. I am having trouble getting to the screw that is underneath the TPS, so I haven't replaced it yet. Is this most likely my problem?

Thanks for the help,
Derek
Old 10-02-02, 07:26 PM
  #17  
Eat, sleep, work, mod.

 
jon88se's Avatar
 
Join Date: Jun 2001
Location: Long Island
Posts: 2,517
Likes: 0
Received 0 Likes on 0 Posts
any dyno results on the TB mod? I have a modded one, just waiting for a new gasket from mazda to put it in
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
trickster
2nd Generation Specific (1986-1992)
25
07-01-23 04:40 PM
CaptainKRM
2nd Generation Specific (1986-1992)
14
08-26-15 09:52 PM
86glxNA
New Member RX-7 Technical
7
08-22-15 08:54 PM
Engine stand ready
New Member RX-7 Technical
3
08-14-15 10:26 PM



Quick Reply: Don't use Devcon for throttle body mod!



All times are GMT -5. The time now is 04:10 PM.