1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

Stripped Thread Hole???

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Old 03-08-03, 08:17 PM
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Stripped Thread Hole???

Hi, I accidentally stripped one of the thread hole for the base of the carb. The stud itself is fine. But I think the thread in the hole is pretty much stripped. Therefore, the corner of the stripped thread many not have enough tension to prevent vacuum leak.

Any easy way to fix the stripped thread hole besides replacing the whole intake manifold?

Thanks
Old 03-08-03, 10:33 PM
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You will need to get all of this to fix it. I did the same thing on my lower intake.
Old 03-08-03, 10:36 PM
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forum won't let me upload pics, i'll try later
Old 03-08-03, 11:26 PM
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Re-tap with a metric STI tap of that size which is an oversize tap that will allow u to install a heli coil in the hole.
Old 03-08-03, 11:59 PM
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will a longer stud fit?
Old 03-09-03, 08:59 AM
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I don't know how much of a wall there is around the stripped hole, but you could use a helicoil and use the same screw as you are using now.

Loc tite (I believe) makes a metal filled epoxy designed to fix stripped thread holes. Basically, you put the stiff in the hole, coat the screw with some lubricant, screw it in , and let the epoxy dry. I don't know what the temp allowance is on this stuff though. I found some of this at Home Depot.
Old 03-09-03, 12:34 PM
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Originally posted by purple82
I don't know how much of a wall there is around the stripped hole, but you could use a helicoil and use the same screw as you are using now.

Loc tite (I believe) makes a metal filled epoxy designed to fix stripped thread holes. Basically, you put the stiff in the hole, coat the screw with some lubricant, screw it in , and let the epoxy dry. I don't know what the temp allowance is on this stuff though. I found some of this at Home Depot.
How does HeliCoil work? I have been doing some research on the Loctite type of filling to fix the problem and it sounded pretty convincing.

Anyone has experience on either of those product? Pls, let me know.
Old 03-09-03, 12:57 PM
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Recoil inserts are made from high quality stainless steel wire, with a diamond shaped cross section, wound to the shape of a spring thread. The insert, which is larger in diameter than the tapped holes is compressed during installation then allowed go spring back, permanently anchoring the insert in the tapped hole.



Because of the larger diameter, the Recoil insert has a greater contact area and is normally stronger the original threads.
basically you drill out the old thread and retap with the tap suplied with the kit and then you wind the insert into the threaded hole and snap off the drive tang

you then have a brand new stainless thread in your alloymanifold

Last edited by MikeLMR; 03-09-03 at 12:59 PM.
Old 03-09-03, 11:29 PM
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Originally posted by MikeLMR
basically you drill out the old thread and retap with the tap suplied with the kit and then you wind the insert into the threaded hole and snap off the drive tang
Thanks for the info. Hey, will I be able to use my original stub??? I am concerning the hole will be bigger than original.
Old 03-10-03, 12:50 AM
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Originally posted by nelam
Thanks for the info. Hey, will I be able to use my original stub??? I am concerning the hole will be bigger than original.

yep, you will be able to use the original stud. the damages hole is oversized and retapped useing the tapp supplied. the hole is oversized to make way for the thickness of the Helicoil itself.


another, less preferred option is to drill the hole to the next oversize and retap the thread to take an oversize bolt.

most fastener stores will carry oversize fasteners.

(i can only talk from and aircraft repair point of view, where oversized fasteners are a regular occurance)
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