1st Generation Specific (1979-1985) 1979-1985 Discussion including performance modifications and technical support sections

How to access nuts on 80 SA exhaust manifold?

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Old Sep 15, 2021 | 04:23 PM
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Question How to access nuts on 80 SA exhaust manifold?

I'm trying to reinstall the stock exhaust manifold on an 80 SA. How do you access the 2 top nuts to tighten them?
Seems near impossible to get a socket or wrench on them...
Must you remove the intake manifold in order to reach them?
Thanks.
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Old Sep 15, 2021 | 05:36 PM
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A few weeks ago I installed the exhaust and intake manifolds on my 1979. Even with the engine out of the car, I had to install the thermal reactor first, It was still a pain. I think I might have used a swivel on my ratchet.

Mazda has a special wrench.



Last edited by KansasCityREPU; Sep 15, 2021 at 05:45 PM.
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Old Sep 15, 2021 | 07:41 PM
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I removed the stock thermal reactor and installed a Rotary Engineering header shortly after I bought my 1980 SA 40+ years ago.

I am 99% sure I used a swivel socket as well. I did not have to remove the intake to access the top 2 nuts.
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Old Sep 16, 2021 | 09:00 AM
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From: https://www2.mazda.com/en/100th/
there is a thread somewhere here, but i had good luck bending a wrench by just using the stove to heat it up, and putting it in a gap of the pavers and stepping on it
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Old Sep 16, 2021 | 10:14 AM
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Swivel elbow on the socket will do it. Used successfully with removal/install reactor on rebuild. If not too late, highly recommend Pineappleracing.coms set of copper nuts to use in place of stock!

Stu A
80GS
AZ
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Old Sep 16, 2021 | 11:20 AM
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I'd hope they are a copper alloy. Copper itself is so soft, I'd be afraid they may be prone to rounding off if you needed to remove them later. I always use copper anti-seize on threaded fasteners that are exposed to heat. A small can will last for years.
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Old Sep 16, 2021 | 01:25 PM
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Thanks fellas. I was trying a 3/8" swivel on a normal/short sized 14mm but struggling to get a sufficiently good grip that didn't fall off when tightening. I'll keep trying. It seems like a 1/4" might work better but I don't have one of those...

I remember reading a thread on here when I removed them a few years ago but I haven't been able to find it. I also distinctly remember thinking that I should write down how I did it and the tools I used... Sigh...
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Old Sep 16, 2021 | 01:29 PM
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If you don't mind me asking?

Why do you want to install back a 40 y/o thermal reactor back on the SA?
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Old Sep 16, 2021 | 01:34 PM
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ON

Are you using a 3/8" universal and a 14mm socket?

Maybe try using a 14mm swivel socket. It's a relatively inexpensive investment and should make the job much easier.



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Old Sep 16, 2021 | 04:45 PM
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Originally Posted by Banzai
I'd hope they are a copper alloy. Copper itself is so soft, I'd be afraid they may be prone to rounding off if you needed to remove them later. I always use copper anti-seize on threaded fasteners that are exposed to heat. A small can will last for years.
Dunno, but Rob is pretty sharp with rotaries (they do builds), and its specific for heat applications/headers. Have a set (well, not installed. Of course, Banzai

Stu A
80GS
AZ
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Old Sep 17, 2021 | 08:36 AM
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From: https://www2.mazda.com/en/100th/
Originally Posted by raven12aFB
If you don't mind me asking?

Why do you want to install back a 40 y/o thermal reactor back on the SA?
Still needs an Emissions test here
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Old Sep 17, 2021 | 09:01 AM
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Originally Posted by RX7_Renesis
Are you using a 3/8" universal and a 14mm socket?

Maybe try using a 14mm swivel socket. It's a relatively inexpensive investment and should make the job much easier.


THIS is the ticket in my reactor install! Nice...
Stu A
80GS
AZ
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Old Sep 17, 2021 | 11:19 AM
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Originally Posted by RX7_Renesis
Are you using a 3/8" universal and a 14mm socket?

Maybe try using a 14mm swivel socket. It's a relatively inexpensive investment and should make the job much easier.


Wow... Didn't know such a unicorn existed!
That's probably the right tool here if I can't get it to work another way.
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Old Sep 17, 2021 | 11:20 AM
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Originally Posted by raven12aFB
If you don't mind me asking?

Why do you want to install back a 40 y/o thermal reactor back on the SA?
Emissions and it's not in scope for this car. Just trying to get it up and running again for a friend. He'll probably sell it afterwards. It's a pretty clean car although slightly rusty in some spots underneath and he's had it 20 years or so.
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Old Sep 17, 2021 | 12:41 PM
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From: Carolina Puerto Rico
Originally Posted by j9fd3s
Still needs an Emissions test here

Oh...ok....totally forgot that not all the states are like Texas.....no emissions for cars over 25 years old.....
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