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Water to Air intercooler for street/drift use

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Old 09-08-09, 01:48 PM
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Originally Posted by ChrisRX8PR
Haha, it works very well...I haven't had issues with it yet.

The thread that goes into the center of the pump is the one that sucks and the one sticking out the side is the one that pushes. I actually mounted it on its side so the suction one is pointing sideways and the pushing one is pointing up. I don't have any pics right now but I will see if I can get some and post them. Just make sure and place the pump post heat exchanger, no reason to shorten its life by making it pump warm/hot water as opposed to cool water.

Chris

So, is this how you have yours plumbed?

Old 09-08-09, 02:46 PM
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Originally Posted by Viking War Hammer
So, is this how you have yours plumbed?

Close...this is how mine is installed:

dyaf52.jpg?t=1252439193

Chris
Old 09-08-09, 02:56 PM
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Awesome! Thanks! We're ms paint masters!
Old 09-08-09, 03:26 PM
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Originally Posted by Viking War Hammer
Awesome! Thanks! We're ms paint masters!
Yeah...haha..

make sure and use thick hoses like in my diagram and not the vacuum ones you drew on yours.....

PaintCAD...LOL

Chris
Old 09-08-09, 04:32 PM
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Yo Chris, did you powdercoat all your stuff or is it painted?
Old 09-09-09, 02:17 PM
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Originally Posted by Viking War Hammer
Yo Chris, did you powdercoat all your stuff or is it painted?
Old 09-09-09, 03:32 PM
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Originally Posted by Viking War Hammer
Yo Chris, did you powdercoat all your stuff or is it painted?
oh..hey man...sorry, I didn't see this.

I painted all the stuff myself with duplicolor engine paint (Aluminum) and then sprayed engine clear all over everything. It worked out pretty good and the clear makes it easy to wipe off clean as opposed to just the paint which rubs off with time...it also gave it a very glossy finish like it was done by a body shop.

Chris
Old 09-09-09, 05:21 PM
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Originally Posted by ChrisRX8PR
oh..hey man...sorry, I didn't see this.

I painted all the stuff myself with duplicolor engine paint (Aluminum) and then sprayed engine clear all over everything. It worked out pretty good and the clear makes it easy to wipe off clean as opposed to just the paint which rubs off with time...it also gave it a very glossy finish like it was done by a body shop.

Chris
Really.... I was hoping you'd say that, my local powder coater is high dollar!
Old 09-09-09, 08:25 PM
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so let me get this straight..

It is completely possible to use a A/W intercooler on the street as long as i:

Have a water pump flowing 500gph or more.
have a suitable sized heat exchanger
high speed fans on the heat exchanger.

how big of a heat exchanger do you need to support around 1000 or so hp? will a 500gph pump be enough to support that as well?
Old 09-09-09, 08:54 PM
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500 gph isn't necessary, it's just what's offered in the kit because it's cheaper. The more expensive pump upgrade flows less (360 gph), but is more reliable.

You just need to have a heat exchanger/fan large enough to maintain low temperatures in the conditions you will be driving in. It's no different than the cooling system in any vehicle.

And on another note, guys running 2000+HP drag cars are using this kind of setup like VWH stated in the 10.5 class, so yeah it should be good for your needs. If your temps get too high, you just need to upgrade the heat exchanger, and use a reservoir to increase your water capacity and bring temps down. Worst case scenario, run an aluminum rad as an exchanger.
Old 09-09-09, 09:04 PM
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Originally Posted by Trots*88TII-AE*
500 gph isn't necessary, it's just what's offered in the kit because it's cheaper. The more expensive pump upgrade flows less (360 gph), but is more reliable.

You just need to have a heat exchanger/fan large enough to maintain low temperatures in the conditions you will be driving in. It's no different than the cooling system in any vehicle.

And on another note, guys running 2000+HP drag cars are using this kind of setup like VWH stated in the 10.5 class, so yeah it should be good for your needs. If your temps get too high, you just need to upgrade the heat exchanger, and use a reservoir to increase your water capacity and bring temps down. Worst case scenario, run an aluminum rad as an exchanger.

ok, thats good.

The idea of having such quick boost response is undeniably irresistible, so reading that it is possible to use a a/w intercooler is just fantastic.

If i used a massive enough heat exchanger, do you think its possible to get consistent lower-than-ambient air temperatures? even while at 25 lbs of boost?
Old 09-09-09, 10:10 PM
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boost response generally doesn't go hand-in-hand with a 75mm turbo bud! Sounds like you're trying to have your cake and eat it too.

Ambient temperature is exterior air. Your heat exchanger cools the water down by means of ambient air. It is physically impossible to use ambient air to cool something to lower-than-ambient temperatures.

The only way you'd do that is if you used a reservoir with ice in it, and that wouldn't last more than 15-20 mins of driving. Or alcohol.
Old 09-09-09, 10:10 PM
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Lower than ambient will be impossible without filling your reservoir with ice. Ultimately, heat is being exchanged with ambient air, so getting lower than that isn't physically possible.

EDIT: What ^ he said.
Old 09-09-09, 10:21 PM
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PWR Makes great products
Old 09-09-09, 10:24 PM
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ttt
Old 09-09-09, 11:10 PM
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Originally Posted by Chaotic_FC
so let me get this straight..

It is completely possible to use a A/W intercooler on the street as long as i:

Have a water pump flowing 500gph or more.
have a suitable sized heat exchanger
high speed fans on the heat exchanger.

how big of a heat exchanger do you need to support around 1000 or so hp? will a 500gph pump be enough to support that as well?
Go to Frozenboost.com

They have a few packages per HP level. There is one for over 1200hp and one from 600-1200 as well as one for less than 600. I have the one for 600-1200...and you can pick and choose your components to match your install from the options they offer on each kit.

Chris
Old 09-09-09, 11:27 PM
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Originally Posted by Trots*88TII-AE*
500 gph isn't necessary, it's just what's offered in the kit because it's cheaper. The more expensive pump upgrade flows less (360 gph), but is more reliable.

You just need to have a heat exchanger/fan large enough to maintain low temperatures in the conditions you will be driving in. It's no different than the cooling system in any vehicle.

And on another note, guys running 2000+HP drag cars are using this kind of setup like VWH stated in the 10.5 class, so yeah it should be good for your needs. If your temps get too high, you just need to upgrade the heat exchanger, and use a reservoir to increase your water capacity and bring temps down. Worst case scenario, run an aluminum rad as an exchanger.
yeah, but alot of those 10.5 guys run the rule 3700 gph pumps and $3,000 PT series intercoolers with the straps built in so they won't explode !

look in the passenger compartment, took the roof right off
in car video http://video.streetlegaltv.com/video/7127

Old 09-09-09, 11:42 PM
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Has anyone tried insulating their intercooler. Alot of the fast guys are using lizardskin. Supposed to keep down the sweating and keep the cooler cold...

Old 09-10-09, 11:54 AM
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Originally Posted by calculon
Lower than ambient will be impossible without filling your reservoir with ice. Ultimately, heat is being exchanged with ambient air, so getting lower than that isn't physically possible.

EDIT: What ^ he said.
Run some freon through it
Old 09-10-09, 12:05 PM
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I've seen that done before. I know someone who rerouted their A/C to chill the air about to hit the IC. It worked pretty well actually.

I don't think it's worth it to keep all that crap around and have no A/C, but it was a fun project.
Old 09-10-09, 12:17 PM
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Originally Posted by calculon
I've seen that done before. I know someone who rerouted their A/C to chill the air about to hit the IC. It worked pretty well actually.

I don't think it's worth it to keep all that crap around and have no A/C, but it was a fun project.
Yeah, it sounds like a fun project but it just might be over complicating things.

Plus, I'm not sure how the track would feel about you running the AC in the staging lanes
Old 09-10-09, 12:28 PM
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Nobody's ever asked you to race with your A/C on before? This is your ace in the sleeve man.
Old 09-10-09, 04:03 PM
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hey Eric, are you serious about running the water to air setup?

I might have an alternative for you that pretty cost effective.
Old 09-10-09, 04:17 PM
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Anyhow, Check this out : http://www.chiseledperformance.net/watertanks.htm
I'm running one of these in my street car. The pump is inside and for the price you can not beat it. I also run a PT1001 Intercooler.

What I need to do is get an Heat extractor for my setup. Otherwise, everything is kosher.
Old 09-10-09, 04:42 PM
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Originally Posted by Indian
hey Eric, are you serious about running the water to air setup?

I might have an alternative for you that pretty cost effective.
Doh! My air/water intercooler kit was delivered today.


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