Single Turbo RX-7's Questions about all aspects of single turbo setups.

For those who build Manifolds for a living. **Pics**

Thread Tools
 
Search this Thread
 
Old 11-11-07, 05:33 PM
  #1  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
For those who build Manifolds for a living. **Pics**

I gotta hand it to you. They're alot more work than I imagined. I can totally understand why you charge what you charge.

I somewhat finished mine and it totally kicked my ***. Mine isn't even as complicated of 99% of the ones I've seen either.

Still needs some cleaning up, need to grind down some welds etc. etc. etc. 25 inch primaries. 2.25 od.

I think my eye ***** are sunburnt.

First picture is before welding it together. Packing tape came in useful.





















Old 11-11-07, 06:13 PM
  #2  
Learned alot | Alot to go

iTrader: (2)
 
CrackHeadMel's Avatar
 
Join Date: Apr 2002
Location: Rotaryland, New Hampshire
Posts: 4,232
Likes: 0
Received 0 Likes on 0 Posts
Looks very good, better than i could probably do myself.

Care to elaborate on how you did it? or was it just, measure, remeasure, cut 3 times and tack?
Old 11-11-07, 06:29 PM
  #3  
Registered User

iTrader: (4)
 
justturbo2's Avatar
 
Join Date: Jan 2005
Location: new york
Posts: 1,571
Received 0 Likes on 0 Posts
looks awsome. good job.
Old 11-11-07, 07:53 PM
  #4  
7s before paint!!!

iTrader: (2)
 
13B-RX3's Avatar
 
Join Date: Aug 2003
Location: Philly/Texas
Posts: 3,814
Likes: 0
Received 0 Likes on 0 Posts
where in the hell is the 5" downpipe going to fit????

Looks good though!!!
Old 11-11-07, 08:14 PM
  #5  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by CrackHeadMel
Looks very good, better than i could probably do myself.

Care to elaborate on how you did it? or was it just, measure, remeasure, cut 3 times and tack?
No special science in it, atleast not the way I did it. I basically just made the jig, sat it on my workbench and stared at it for a few days. Then I started moving my uncut bends and pipes around until I finally decided on a game plan. Then I just started cutting the pipes, I used hose clamps around the pipes so I made sure to cut the bends square.

Using a chop saw and mig welder fricking sucks though. There's so much time in de-burring cut pipes and cleaning up mig welds.

If I were to do this for a living, I can see using a high dollar chop saw/blade combo or band saw. And, def a tig.
Old 11-11-07, 08:20 PM
  #6  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by 13B-RX3
where in the hell is the 5" downpipe going to fit????

Looks good though!!!
Good question. I'm going to buy a sharp radius 90 and see if I can work some magic with it. If I can't I'll buy a high dollar 5 inch donut. I still plan on running the downpipe in the traditional place.

Question, where the two tubes go into the T6 flange. I can't get a weld in between the two tubes. I'm afraid that if I try, I'll just make a huge mess. The two tubes are just so close together.
Old 11-11-07, 08:33 PM
  #7  
7s before paint!!!

iTrader: (2)
 
13B-RX3's Avatar
 
Join Date: Aug 2003
Location: Philly/Texas
Posts: 3,814
Likes: 0
Received 0 Likes on 0 Posts
I have been told for the best strength you should weld on the inside and have only a few short tacks evenly spaces on the outside.
Old 11-11-07, 08:36 PM
  #8  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by 13B-RX3
I have been told for the best strength you should weld on the inside and have only a few short tacks evenly spaces on the outside.
Alright, well I have that covered then. I'll have the turbo supported by a brace anyhow.
Old 11-11-07, 08:46 PM
  #9  
Rotary Enthusiast

iTrader: (3)
 
wackaloo13's Avatar
 
Join Date: Jan 2007
Location: st. louis
Posts: 1,000
Likes: 0
Received 0 Likes on 0 Posts
did you weld around the inside of the flange?
Old 11-11-07, 08:50 PM
  #10  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by wackaloo13
did you weld around the inside of the flange?
Oh yes, I still need to grind those ugly mig welds down.
Old 11-11-07, 08:50 PM
  #11  
backslash beanbagrace

iTrader: (1)
 
Stanello's Avatar
 
Join Date: Oct 2004
Location: San Francisco, CA
Posts: 2,141
Likes: 0
Received 2 Likes on 2 Posts
Do you have a brace for the turbo, or am I just not seeing it?
Old 11-11-07, 08:53 PM
  #12  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by Stanello
Do you have a brace for the turbo, or am I just not seeing it?
I still need to make one. I'll probably use a few rodends to compensate for movement of the SS.
Old 11-11-07, 08:57 PM
  #13  
What's the point??

iTrader: (6)
 
papiogxl's Avatar
 
Join Date: Oct 2005
Location: Omaha, NE
Posts: 995
Likes: 0
Received 0 Likes on 0 Posts
That turbo location just screams for a fender exit exhaust, but the body looks to nice to do that to it.
Old 11-11-07, 09:00 PM
  #14  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by papiogxl
That turbo location just screams for a fender exit exhaust, but the body looks to nice to do that to it.
Yeah, but I want this to be somewhat quiet.
Old 11-11-07, 09:03 PM
  #15  
What's the point??

iTrader: (6)
 
papiogxl's Avatar
 
Join Date: Oct 2005
Location: Omaha, NE
Posts: 995
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Viking War Hammer
Yeah, but I want this to be somewhat quiet.
Overrated
Old 11-11-07, 09:09 PM
  #16  
7s before paint!!!

iTrader: (2)
 
13B-RX3's Avatar
 
Join Date: Aug 2003
Location: Philly/Texas
Posts: 3,814
Likes: 0
Received 0 Likes on 0 Posts
So you welded stainless with a mig??? Close pics of the welds?

What grade stainless is it...304? What wire did you use?
Old 11-11-07, 09:16 PM
  #17  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by 13B-RX3
So you welded stainless with a mig??? Close pics of the welds?

What grade stainless is it...304? What wire did you use?
Yep, you knew I was going to do that !

The tubing is 304, the wire is 308 .025 and 75/25 gas. I don't have any pictures of my welds. They were ugly, that's why I got wore out from all the grinding.

They looked somewhat like these pictures. Someone was showing me what he's done with his 135 amp welder. These welds were made with his Hobart 135 on setting 3 for heat and about 35 for wire speed. He used 75/25 gas and 308L .025 SS wire.





Old 11-11-07, 09:25 PM
  #18  
Rear Admiral

iTrader: (3)
 
CowsniperRX7's Avatar
 
Join Date: Jul 2002
Location: St. Louis, MO
Posts: 1,685
Likes: 0
Received 0 Likes on 0 Posts
freakin sweet
Old 11-11-07, 09:25 PM
  #19  
7s before paint!!!

iTrader: (2)
 
13B-RX3's Avatar
 
Join Date: Aug 2003
Location: Philly/Texas
Posts: 3,814
Likes: 0
Received 0 Likes on 0 Posts
I figured after your first bead you would decide against it and have it tiged.

That second weld doesn't look too bad, as long as yours are at least that good your turbo won't fall off and get wedged under your rear tire killing you in a most inhumane way.
Old 11-11-07, 09:30 PM
  #20  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by 13B-RX3
I figured after your first bead you would decide against it and have it tiged.

That second weld doesn't look too bad, as long as yours are at least that good your turbo won't fall off and get wedged under your rear tire killing you in a most inhumane way.
I'm pretty hard headed so once I get my **** wet, I usually finish her off. Most of the welds were like the wnd picture but not as straight. Probably shouldn't have loaded up on the ephedrine before hand. But I did get some shitty spatter but that was because I kep pulling my gun back. I really need to take a welding class.

but uh.............. I'll tie a safetey rope to it just in case it falls off the car

Last edited by Viking War Hammer; 11-11-07 at 09:35 PM.
Old 11-11-07, 09:37 PM
  #21  
3rd rotors a charm

iTrader: (4)
 
charlies7's Avatar
 
Join Date: Nov 2003
Location: NW of windy city
Posts: 3,331
Likes: 0
Received 1 Like on 1 Post
Did you by chance back gas the manifold when welding?? Leaves a cleaner weld
Old 11-11-07, 09:39 PM
  #22  
*** Bless The USA

Thread Starter
iTrader: (8)
 
Viking War Hammer's Avatar
 
Join Date: Jan 2007
Location: Saint Louis / Illinois
Posts: 7,139
Received 0 Likes on 0 Posts
Originally Posted by charlies7
Did you by chance back gas the manifold when welding?? Leaves a cleaner weld
No, I used solarflux on the inside, though.
Old 11-11-07, 09:47 PM
  #23  
7s before paint!!!

iTrader: (2)
 
13B-RX3's Avatar
 
Join Date: Aug 2003
Location: Philly/Texas
Posts: 3,814
Likes: 0
Received 0 Likes on 0 Posts
Your ready to tackle something like this now.

http://www.youtube.com/watch?v=iXhPiYyVHr8
Old 11-11-07, 09:49 PM
  #24  
3rd rotors a charm

iTrader: (4)
 
charlies7's Avatar
 
Join Date: Nov 2003
Location: NW of windy city
Posts: 3,331
Likes: 0
Received 1 Like on 1 Post
Eric, do you know anything about the S370?? Looks pretty decent and out flows hte S372. I have been reading up on it and looks like a pretty nice all around turbo compared to the 42r
Old 11-12-07, 02:13 AM
  #25  
Just turn up the boost!
iTrader: (1)
 
ZAN_TUNING's Avatar
 
Join Date: Jul 2007
Location: HELL
Posts: 662
Likes: 0
Received 0 Likes on 0 Posts
looks good man, i like it!


Quick Reply: For those who build Manifolds for a living. **Pics**



All times are GMT -5. The time now is 09:52 PM.