Single Turbo RX-7's Questions about all aspects of single turbo setups.

my first manifold

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Old 09-12-08, 08:48 PM
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weiRtech

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ON my first manifold

i've not done one of these before so let me know what you think.

downpipe to be done on sunday.










Old 09-12-08, 08:55 PM
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that looks cool man, that's what emblem on there?
Old 09-12-08, 09:00 PM
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weiRtech

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it is a tag i had made up to put on everything i fab.

Old 09-12-08, 09:25 PM
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Nice JOB
Old 09-12-08, 09:45 PM
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Looks good man........Though I think the waste gate placement isn't ideal. It is Way to close to the intake manifold. Whatever cooling effects your intercooler is providing is null. But none the less it looks nice!

-J
Old 09-12-08, 09:49 PM
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money

how much for you to make a duplicate?
Old 09-13-08, 02:46 AM
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WOW!!, Gorgeous work and good design.

Just 1 MAJOR FLAW. You used a ON-CENTER turbine housig which is JUNK. It was designed as a space saver on specific old school desiel machinery and really doesn't save **** for space, but it does kill spool up and top end power signifacantly ( like near 15~20 % depending). If a standard tangical housing works, then well done my friend. If that manifold only fits with the bastard POS on-center, then sorry you put all that hard work into it (it'll still work though, but I question why the hard work and major attention to detail o the mani, but why pick such a cheap and POS turbo?). Really nice fab work though, probley the best I've seen in a long long while. The braces are very impressive as well.

~Mike..............
Old 09-13-08, 06:18 AM
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weiRtech

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Originally Posted by silverfdturbo6port
how much for you to make a duplicate?
read below first:

Originally Posted by RacerXtreme7
WOW!!, Gorgeous work and good design.

Just 1 MAJOR FLAW. You used a ON-CENTER turbine housig which is JUNK. It was designed as a space saver on specific old school desiel machinery and really doesn't save **** for space, but it does kill spool up and top end power signifacantly ( like near 15~20 % depending). If a standard tangical housing works, then well done my friend. If that manifold only fits with the bastard POS on-center, then sorry you put all that hard work into it (it'll still work though, but I question why the hard work and major attention to detail o the mani, but why pick such a cheap and POS turbo?). Really nice fab work though, probley the best I've seen in a long long while. The braces are very impressive as well.

~Mike..............
i agree with the turbo not being ideal. i tried to convince the customer to go with something newer, but they are set on rebuilding this old turbonetics turbo. the other downside to using an on-center turbine, is that the manifold is effectively useless for something that is off center (as mentioned by mike). i am going to try and make a jig using a gt35r before it goes away so i can make another. the attention to detail stems from the idea of not building anything i wouldn't want to put on my own car... also i provide a lifetime warranty on anything i make so i want to make sure i don't see it again.

this manifold is 100% stainless. i made it for $600. right now i only do fab work for local people though.
Old 09-13-08, 12:32 PM
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Gorgeous work, beautiful welds, and a steal of a price.

~Mike.........
Old 09-13-08, 12:54 PM
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beautiful. thats all i can say.
Old 09-13-08, 03:12 PM
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dp done:



Old 09-13-08, 04:28 PM
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can i get a picture of the manifold where the two pips meet? i would like to see how that is welded/joined.
Old 09-13-08, 04:56 PM
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Originally Posted by dean23
can i get a picture of the manifold where the two pips meet? i would like to see how that is welded/joined.
do you mean the collector?
Old 09-13-08, 08:42 PM
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real nice
Old 09-13-08, 09:22 PM
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That is some beautiful fabrication! I see and appreciate that you have great pride in your work.

Besides being crippled by the customer's choice of on center undivided turbo, I do see one other thing I would request changed as a customer.

Like most manifold designs, you have your wastegate entry 90 deg to the runners. I have found when using a small turbo for good spool it is important to design the wastegate entry for good flow by diverging at an angle to avoid boost creep.

Most people say the boost creep is from too small a turbo, but if manifold design fixes the boost creep and the peak power goals are met, I say the problem is the wastegate merge limiting wastegate flow.
Old 09-13-08, 10:00 PM
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Fab-u-lus! It looks like the runners are pretty close to equal length. Are they? From what I read when researching for my manifold, ideally the runners should extend 3" from the exhaust ports before bending. Your first turn out of the front rotor is so gradual that it's all academic. Looks great!
Sched 10 pipe? Did you acid wash or polish the pipe before welding to get it shined up?

Last edited by 13brenova; 09-13-08 at 10:18 PM.
Old 09-13-08, 10:36 PM
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Originally Posted by BLUE TII
That is some beautiful fabrication! I see and appreciate that you have great pride in your work.

Besides being crippled by the customer's choice of on center undivided turbo, I do see one other thing I would request changed as a customer.

Like most manifold designs, you have your wastegate entry 90 deg to the runners. I have found when using a small turbo for good spool it is important to design the wastegate entry for good flow by diverging at an angle to avoid boost creep.

Most people say the boost creep is from too small a turbo, but if manifold design fixes the boost creep and the peak power goals are met, I say the problem is the wastegate merge limiting wastegate flow.
actually, to avoid boost creep you want the wastegate merge to be at a highest point of pressure in the manifold (such as in a bend or right before the turbine wheel). doing so will allow the quickest response time with the wastegate and be the most efficient at preventing spikes. a lot of wastegate priority manifolds have the wastegate merge at the final bend before the collector goes into the turbo. on a straight merge collector such as this the most ideal place is to have it as close to the turbo flange as possible. in most cases packaging is a limiting factor, hence the reason for it bending backward. the difference in wg response should be negligible.

Originally Posted by 13brenova
Fab-u-lus! It looks like the runners are pretty close to equal length. Are they? From what I read when researching for my manifold, ideally the runners should extend 3" from the exhaust ports before bending. Your first turn out of the front rotor is so gradual that it's all academic. Looks great!
Sched 10 pipe? Did you acid wash or polish the pipe before welding to get it shined up?
i knew about keeping the runners straight out of the ports, but to place the turbo properly it wasn't possible to keep the front runner straight or the turbo would run into the upper rad hose. the front runner is 15.4" long and the rear is 15.25" from flange to flange. everything is 304ss schedule 10. no acid wash, just a brass wire wheel on the bench grinder that is dedicated to ss only. that is the only prep i feel is needed.
Old 09-13-08, 10:45 PM
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Looks pretty. But as stated before that wastegate looks awfully close to the LIM.
Old 09-13-08, 11:09 PM
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What filler did you use on it? Looks like pretty nice work....if there are any flaws im sure you see or know what they are no need to critique(sp)
Greg
Old 09-13-08, 11:14 PM
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usually 309l or 316 filler. i'm always up for getting pointers or tips for improvement. the day i stop learning is the day i fail at life.
Old 09-13-08, 11:19 PM
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I was not criticizing your wastegate placement at all, just pointing out the (typical) 90 deg diverge limits wastegate flow volume.
Old 09-13-08, 11:54 PM
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Great craftsman ship! I wish I could weld like that! Looks great
Old 09-14-08, 12:01 AM
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what kind of ampg. do you weld at?
Old 09-14-08, 06:33 AM
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That has to be the best looking manifold built in ontario!!!

Sure kicks my HKS log............

Ian
Old 09-14-08, 07:43 AM
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Originally Posted by BLUE TII
I was not criticizing your wastegate placement at all, just pointing out the (typical) 90 deg diverge limits wastegate flow volume.
i understand, i was just trying to share what i have learned about wg placement.

Originally Posted by LETHAL RX7
what kind of ampg. do you weld at?
the welder is usually set to 120 and i use the pedal to moderate it, so i couldn't really say exactly what amps it is at, i know it is close to full at pipe to flange joints and maybe a little more than half on pipe/pipe joints. 16g dp tubing is probably a third of the way down.


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