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Borg Warner EFR 9180

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Old Apr 22, 2014 | 12:48 PM
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Borg Warner EFR 9180

i just received my 9180 and am really pleased that it is actually more compact than my GT4094r. not bad for a 94 pound turbo. i was concerned as my manifold design places the turbine housing alongside the motor rather than in front of it. i just fitted it w my fingers crossed and it has tons of room.

here are a few pics. as usual pls excuse the eng compartment. i will get around to de-ratting it before i fire it up. i do have some fairly decent GT4094r data from last September so it will be an interesting comparison.

notice the shock tower to compressor clearance. my BW 177283 had a quarter inch.



likewise w re to the turbine to LIM there is plenty of room my my 1/4 inch sheet of Mica which allows no heat penetration.



i will be deep sixing my Greddy Type R BOV and will use the recirculating system on the turbo compressor cover. it supposedly keeps up the boost between shifts better. i will also use the BW boost control solenoid. i note BW suggests using a dash 6 oil feed line if it is longer than 18 inches so i will switch to dash 6.



given the fact my 4094 made 403 rwhp SAE at 5000 rpm it is going to be interesting to see what the 9180 will do. i expect to use it in Oct at the Texas Mile.

Howard

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Old Apr 22, 2014 | 03:28 PM
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Can't wait to see the results! I'll be making the switch as well some time next year as soon as I address some potential drive line weak points.
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Old Apr 23, 2014 | 03:35 PM
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For those interested in seeing 9180 results;

BorgWarner EFR turbochargers are living up to the hype | TurboSource

I'm wrapping up an 9180 kit for a forum member here as we speak.. He is going to run it up to 30psi on E85 too...
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Old Apr 23, 2014 | 04:33 PM
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Originally Posted by Turblown
For those interested in seeing 9180 results;

BorgWarner EFR turbochargers are living up to the hype | TurboSource

I'm wrapping up an 9180 kit for a forum member here as we speak.. He is going to run it up to 30psi on E85 too...
Yes, yes i am (and your stud kit/Adaptronic) in which Howard built the motor for

Thanks to the both of you BTW. Nothing but top notch services.

Cheers
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Old May 1, 2014 | 10:11 AM
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looking good howard! Glad to see it fit so well in your existing installation. The OD is slightly smaller than the GT40R footprint, and axial length is slightly longer - due to the ceramic ball bearing and double seals (IMO a tradeoff well worth the increase in length)
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Old Jun 5, 2014 | 08:09 PM
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Looks amazing. Can't wait to see your results. Does this mean your S363 is for sale?
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Old Jun 5, 2014 | 08:32 PM
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i believe the dies are now complete for my CPR manifold. as soon as unit one is ready the 9180 will hit the rollers.

i will probably dyno the S363 and finish tuning out the GT4094r. once complete they will both be for sale along w CPR manifolds.

2014 is about to get interesting... for me.

howard

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Old Jul 1, 2014 | 12:30 AM
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Originally Posted by howard coleman
i believe the dies are now complete for my CPR manifold. as soon as unit one is ready the 9180 will hit the rollers.

i will probably dyno the S363 and finish tuning out the GT4094r. once complete they will both be for sale along w CPR manifolds.

2014 is about to get interesting... for me.

howard
Hi Howard - any updates? I'm very anxious to see some results!
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Old Jul 6, 2014 | 09:27 PM
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Originally Posted by Neutron
Hi Howard - any updates? I'm very anxious to see some results!
What he said.
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Old Jul 7, 2014 | 07:03 AM
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count me at the head of the line re updates

the delay is finishing the production version of my manifold. early last week we achieved a proper final fit. manifold one should finish this week.

my manifold project has taken 3 years along w a number of cul-de-sacs as well as 5K$ in R&D but i have finally found the right partner and the project is worth it to me. i consider the manifold to be at least as valuable as the 9180.

if manifold one finishes this week ( ha ha, that didn't happen) i should be up and running approx 10 days hence and will be on the Beyond Redline dyno approx a week later.

notice the two letter word in the prior sentence.

registration for the Oct Texas Mile opens (and closes) in 34 days. i will be registered (that did happen) and the turbo will be fully evaluated before registration.(ha ha, that didn't happen) i expect to run it at the Mile.

howard

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Old Jul 7, 2014 | 09:49 AM
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4094r turbine to LIM clearance vs 9180

Originally Posted by howard coleman
i just received my 9180 and am really pleased that it is actually more compact than my GT4094r. not bad for a 94 pound turbo. i was concerned as my manifold design places the turbine housing alongside the motor rather than in front of it. i just fitted it w my fingers crossed and it has tons of room.

here are a few pics. as usual pls excuse the eng compartment. i will get around to de-ratting it before i fire it up. i do have some fairly decent GT4094r data from last September so it will be an interesting comparison.

notice the shock tower to compressor clearance. my BW 177283 had a quarter inch.

given the fact my 4094 made 403 rwhp SAE at 5000 rpm it is going to be interesting to see what the 9180 will do. i expect to use it in Oct at the Texas Mile.

Howard
Howard, approx. what was the minimun clearance between your 4094r turbine and LIM?

Mine is about 1/4 inch at runner #1, which is the closest point and I am trying to figure if the 9180 turbine will clear the LIM.
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Old Jul 10, 2014 | 07:56 AM
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Do you think the 9180 will clear with a greddy t-78 manifold? i'm currently running an s366 on mine and it barely clears.
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Old Jul 10, 2014 | 11:04 AM
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the S366 is almost identical outer dimensions to the EFR 9180 with 1.05 a/r. These are both similar to GT4088R or GT4094R. If it barely clears with the S366, its likely to barely clear with the EFR also.

the new 1.45 a/r is quite a bit larger in turbine housing OD, so if there was anything thats a tight fit, it would be the giant 1.45 a/r housing on those manifolds.
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Old Jul 17, 2014 | 08:42 PM
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Updates?? Dyno?
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Old Aug 21, 2014 | 12:58 AM
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Any updates on this?
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Old Aug 21, 2014 | 07:10 AM
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i should receive my rotor housings back from re-hone tomorrow. motor w/b together before Labor Day. car trailers to Beyond Redline for a new downpipe, oil drain line etc. once up an running i will drive it for a week and then to the dyno.

i appreciate the interest and of course don't have total control of the schedule on certain things. the manifold has been the delay and that is totally finished as of a week ago.

i am registered for the Texas Mile (Oct 26) so XXXX has to get done. i am adding axles, a scatter-shield and fuel cell but, other than the scat/shield, that will happen after the dyno evaluation.

hc

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Old Aug 21, 2014 | 08:39 AM
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When will you be at Beyond Redline? I never set up a day to have my car tuned (Need to find a trailer to use) but maybe I can set my tune up for the same day.
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Old Aug 21, 2014 | 11:10 AM
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i do not know the exact day i will deliver the car and when it is delivered there is some work to do on it prior to tuning. i will update the thread as we actually get rolling.
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Old Aug 21, 2014 | 12:40 PM
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Originally Posted by howard coleman
the manifold has been the delay and that is totally finished as of a week ago. hc
If you don't post some pictures there will be a mob outside your door chanting;

Pitchers Howard, we want pitchers.....
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Old Sep 2, 2014 | 03:26 PM
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PITCHERS...PICTURES WE WANT PICTURES...please?
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Old Sep 4, 2014 | 10:26 PM
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Yes pictures.
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Old Sep 6, 2014 | 01:26 PM
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thanks for your interest/curiosity.

i will do pics only after the manifold is fully tested w the 9180. it is currently in production and offered only to my engine customers. i am offering it to them based on what a rough version did last October and have not solicited orders.

i should be up and running this coming week and Beyond Redline's dyno will see it a week or so thereafter.

howard
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Old Sep 13, 2014 | 02:26 AM
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Howard AGPturbo is selling these as a "Super Core" (This turbo can be ordered as a super core configuration. As a super core, the turbo will not include turbine housing, assembly clamp hardware, and wastegate parts) any idea if the core is compatible with the old s366 gear?
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Old Sep 13, 2014 | 03:16 AM
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after looking a bit harder I don't think it would
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Old Sep 14, 2014 | 08:47 PM
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Mpshell - the EFR turbos use a unique hub socket and will require a unique EFR-only turbine housing. I would not recommend putting an iron housing on that $$gamma-ti$$ turbine wheel anyway
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