Rotary Car Performance General Rotary Car and Engine modification discussions.

Recent porting pictures 56k death

Thread Tools
 
Search this Thread
 
Old 10-20-08, 01:28 PM
  #1  
Likes to swear....alot

Thread Starter
iTrader: (3)
 
R.P.M.'s Avatar
 
Join Date: Dec 2002
Location: Kitchener Ontario Canada
Posts: 3,791
Likes: 0
Received 3 Likes on 3 Posts
Recent porting pictures 56k death

Hey guys, I haven't done too many performance engine build's for a while now. Just stock port motors, I guess some people want to try and conserve fuel mileage lol.

Anyways, I ported a few engines recently and figured I'd post some pics.

First is a Full Bridgeport 13B REW. Its going to be run N/A in an FC racecar.











Notched housings



I have yet to port the exhaust housings, need to get a pair of T2 sleeves first.

Next engine if for an FD with an HKS T04Z turbo kit. We bought two new irons from Mazda and a used front iron that was in excellent shape.
The new irons have terrible castings!












Last edited by RacerJason; 06-20-14 at 08:58 PM.
Old 10-20-08, 01:29 PM
  #2  
Likes to swear....alot

Thread Starter
iTrader: (3)
 
R.P.M.'s Avatar
 
Join Date: Dec 2002
Location: Kitchener Ontario Canada
Posts: 3,791
Likes: 0
Received 3 Likes on 3 Posts
This engine is for a 10ae FC. The irons were already ported, but they needed some touch up work and the new rotor housings needed porting.









I cant take credit for this porting, a buddy of mine did this set of housings for my All Motor FB drag car. I just need to fill in my irons with Devcon and assemble it....hopefully soon.



Old 10-20-08, 01:43 PM
  #3  
Eats, Sleeps, Dreams Rotary

iTrader: (36)
 
andre sinclair's Avatar
 
Join Date: Jan 2002
Location: Rx7
Posts: 3,203
Received 22 Likes on 21 Posts
Nice Port Work (Bridge Port)
Old 10-20-08, 06:28 PM
  #4  
GorillaRaceEngineering.co

iTrader: (1)
 
Gorilla RE's Avatar
 
Join Date: Feb 2003
Location: New Orleans
Posts: 2,048
Received 0 Likes on 0 Posts
Looks nice man....Though I would suggest back/under cutting the eyebrow more than you have done. More efficiant power to be made here, manly due to the more direct air flow from the runner to port opening. I know you may want to keep it "meaty" for the bridges longevity factor but NOT as much as you have currently.

-J

Last edited by Gorilla RE; 10-20-08 at 06:33 PM.
Old 10-20-08, 10:17 PM
  #5  
NASA geek

iTrader: (2)
 
RacerXtreme7's Avatar
 
Join Date: Mar 2002
Location: Virginia
Posts: 2,215
Likes: 0
Received 2 Likes on 2 Posts
^^ What he said. The finish work looks good, but theres quit a bit of lack of back cutting and blending on the opening portions of the ports and the bridge cuts them selves. Ports shouldn't be perpendicular to air flow or intake runners. Make it as smoooth and gentle transition as possible.

~Mike.............
Old 10-20-08, 11:05 PM
  #6  
Likes to swear....alot

Thread Starter
iTrader: (3)
 
R.P.M.'s Avatar
 
Join Date: Dec 2002
Location: Kitchener Ontario Canada
Posts: 3,791
Likes: 0
Received 3 Likes on 3 Posts
Right on, great advice. I will try that on some junk irons I have to see how far I can cut the port back just before the bridge port.

I know what you mean about air flow to the ports, I try to give the bridge ports a slight angle towards the inlet of the port, not perpendicular to the port.
Old 10-21-08, 12:09 AM
  #7  
GorillaRaceEngineering.co

iTrader: (1)
 
Gorilla RE's Avatar
 
Join Date: Feb 2003
Location: New Orleans
Posts: 2,048
Received 0 Likes on 0 Posts
Also concentrate on the eyebrow--port closing corner. There is much porting and reshaping to be done there. Try and keep the eyebrow thickness consistent even as it gets closer to the edges. The corner where the eyebrow meets the closing edge of the port is very important, it helps keep velocity through the port so as to give you the venturi/sucking effect we're looking for when the rotor is closing the port.



-J
Old 10-21-08, 01:13 PM
  #8  
In the burnout box...

iTrader: (32)
 
mono4lamar's Avatar
 
Join Date: Oct 2003
Location: New York
Posts: 4,453
Likes: 0
Received 1 Like on 1 Post
There should be a 1-2mm bevel... I literally use sandpaper wrapped around a pencil.
Old 10-21-08, 01:56 PM
  #9  
NASA geek

iTrader: (2)
 
RacerXtreme7's Avatar
 
Join Date: Mar 2002
Location: Virginia
Posts: 2,215
Likes: 0
Received 2 Likes on 2 Posts
The rotor housing exhaust ports have a bit too big bevel on them as well. Testing by Paul Yaw on both flow benches and engine dynos show over beveling hurts flow and power. I think the new concensous is 2~4mm bevel on the closing edge and sides, smooth the open edge and blend. Again, good finish wokr on the ports, just some more grinding, back cutting and blending.

WOW, those P-Port intakes are huge, and I assume the face will be ported rather then left round?

~Mike.............
Old 10-21-08, 03:50 PM
  #10  
Likes to swear....alot

Thread Starter
iTrader: (3)
 
R.P.M.'s Avatar
 
Join Date: Dec 2002
Location: Kitchener Ontario Canada
Posts: 3,791
Likes: 0
Received 3 Likes on 3 Posts
The housings I ported actually have stock bevel on them at the top, I just made the side bevel match the factory top and rounded it slightly toward the port.
I'm going to give the closing edge of the intake ports a more noticeable bevel.

RacerXtreme7, what do you mean ported rather than left round for the PP housings?
Old 10-21-08, 04:43 PM
  #11  
Moderator

iTrader: (3)
 
diabolical1's Avatar
 
Join Date: Feb 2002
Location: FL
Posts: 10,814
Received 306 Likes on 267 Posts
regarding your question ^. hopefully, i'm not speaking out of turn, but most full peripheral ports actually have a rectangular face, rather than round. i've only seen round faces on semi-peripherals.

i agree with all the constructive criticisms you've received so far, but overall, it's nice work. make sure to follow up with how these labors of love perform when they get going. keep it up!
Old 10-21-08, 07:24 PM
  #12  
Likes to swear....alot

Thread Starter
iTrader: (3)
 
R.P.M.'s Avatar
 
Join Date: Dec 2002
Location: Kitchener Ontario Canada
Posts: 3,791
Likes: 0
Received 3 Likes on 3 Posts
Ahhh I see what you mean about the Peripheral Port, I'm going to leave them just the way they are. This same port is used in some very fast All Motor drag cars in PR.
Old 10-21-08, 08:14 PM
  #13  
Rotary Freak

iTrader: (7)
 
Shainiac's Avatar
 
Join Date: Jun 2006
Location: Lyme, CT
Posts: 1,575
Received 42 Likes on 31 Posts
Aren't the MFR PP housings round? And the RBs?
Old 10-21-08, 09:27 PM
  #14  
NASA geek

iTrader: (2)
 
RacerXtreme7's Avatar
 
Join Date: Mar 2002
Location: Virginia
Posts: 2,215
Likes: 0
Received 2 Likes on 2 Posts
diabolical got exactly what I was reffering to. And no, the RB and MFR don't have round port profiles, they are semi squared off.

~Mike..............
Old 10-21-08, 09:45 PM
  #15  
Likes to swear....alot

Thread Starter
iTrader: (3)
 
R.P.M.'s Avatar
 
Join Date: Dec 2002
Location: Kitchener Ontario Canada
Posts: 3,791
Likes: 0
Received 3 Likes on 3 Posts
Stock ports have a sharp closing edge, not beveled or rounded. On the REW engine I ported, I hardly moved the closing edge, only slightly to match it up with the runner of the port. In the one picture above you can see what I ported on the primary port, I moved the opening edge closer to the water jacket. So I dont see the reason to bevel the closing edge.
On the bridge port and the "already ported" T2 engine the closing edge has been moved later compared to stock, so beveling the edge has been done, it just doesn't show up very well in the pics....must be my camera.
Old 10-21-08, 11:21 PM
  #16  
GorillaRaceEngineering.co

iTrader: (1)
 
Gorilla RE's Avatar
 
Join Date: Feb 2003
Location: New Orleans
Posts: 2,048
Received 0 Likes on 0 Posts
Originally Posted by R.P.M.
Stock ports have a sharp closing edge, not beveled or rounded. On the REW engine I ported, I hardly moved the closing edge, only slightly to match it up with the runner of the port. In the one picture above you can see what I ported on the primary port, I moved the opening edge closer to the water jacket. So I dont see the reason to bevel the closing edge.
On the bridge port and the "already ported" T2 engine the closing edge has been moved later compared to stock, so beveling the edge has been done, it just doesn't show up very well in the pics....must be my camera.
IT IS SUPER IMPORTANT TO BEVEL THE CLOSING EDGE NO MATTER WHAT. The side seal has to pass over that at 8K rpm and if it's left "sharp" you will over wear the seal. The stock REW closing doesn't have a bevel because the port profile is made with a CNC machine for speed of production and never touched by a human hand (as it needs to be). It NEEDs to have a bevel on it.....Lynn Hanover used to say "if you can't pass your toung over it at 100mph than its to sharp". Funny yes, but the point is that when the side seal is closing the port like a pair of scissors at 8k rpm you DON't want it to sharp....for more than one reason.

-J
Old 10-21-08, 11:35 PM
  #17  
Likes to swear....alot

Thread Starter
iTrader: (3)
 
R.P.M.'s Avatar
 
Join Date: Dec 2002
Location: Kitchener Ontario Canada
Posts: 3,791
Likes: 0
Received 3 Likes on 3 Posts
Ok so your saying that when its cut with a CNC mill and it leaves a sharp edge its fine....but when someone ports it by hand and moves the closing edge up 1mm it is totally different then the CNC port and will chew up side seals?

I suppose I should point out that I didn't leave a razor sharp edge on the closing edge...after smoothing the ports out with 120 grit sanding wheels, there is a slight rounded edge to the closing of the port.
I have used this style of port on a few Turbo'ed engines, leaving the closing edge stock, and they have been working great.
Old 10-22-08, 12:07 AM
  #18  
GorillaRaceEngineering.co

iTrader: (1)
 
Gorilla RE's Avatar
 
Join Date: Feb 2003
Location: New Orleans
Posts: 2,048
Received 0 Likes on 0 Posts
Originally Posted by R.P.M.
Ok so your saying that when its cut with a CNC mill and it leaves a sharp edge its fine....but when someone ports it by hand and moves the closing edge up 1mm it is totally different then the CNC port and will chew up side seals?

I suppose I should point out that I didn't leave a razor sharp edge on the closing edge...after smoothing the ports out with 120 grit sanding wheels, there is a slight rounded edge to the closing of the port.
I have used this style of port on a few Turbo'ed engines, leaving the closing edge stock, and they have been working great.
NO...I'm saying the CNC edge SUCKS. I don't care who or what did the port, it needs to have a bevel on it.

Again, this is a forum so you can take what I say with a grain of sand if you want.....if leaving it stock has worked for you fine, do what you think to be best. But what I have said is as true and as good advise as any I can promise you that. Good luck with your porting.

-J

Last edited by Gorilla RE; 10-22-08 at 12:11 AM.
Old 01-03-10, 09:01 PM
  #19  
shut up you jack wagon

 
datsun1200's Avatar
 
Join Date: Nov 2007
Location: Crystal MN
Posts: 876
Received 2 Likes on 2 Posts
[/QUOTE]

Dam those port's on those 13bre iron's are big or are those stock????
Old 01-03-10, 10:40 PM
  #20  
Banned. I got OWNED!!!
 
Chuck Norris FB's Avatar
 
Join Date: Aug 2009
Location: Chicago,IL
Posts: 297
Likes: 0
Received 0 Likes on 0 Posts
IL

Originally Posted by datsun1200
Dam those port's on those 13bre iron's are big or are those stock????[/QUOTE]


20b's and 13b-re port's on the Irons are that big in stock form, FD port's are a tad smaller and Fc are pretty dam small.
Old 04-07-10, 04:41 AM
  #21  
Full Member

iTrader: (1)
 
mike0615's Avatar
 
Join Date: Jul 2005
Location: california
Posts: 50
Likes: 0
Received 0 Likes on 0 Posts
Does anyone in the west coast tune ported 13B REW engines yet?
Old 04-08-10, 12:43 PM
  #22  
Moderator

iTrader: (3)
 
diabolical1's Avatar
 
Join Date: Feb 2002
Location: FL
Posts: 10,814
Received 306 Likes on 267 Posts
Originally Posted by mike0615
Does anyone in the west coast tune ported 13B REW engines yet?
perhaps i'm missing something, but i'm not sure why you chose to ask that question at all, much less why you chose to ask it here, but ....

anyway, there are several tuners on the west coast. you're better off looking in your regional forum for specific tuners in your area, and you should provide information to include: what kinds of ports are you running and what engine management?
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
C. Ludwig
Single Turbo RX-7's
49
01-30-19 06:31 AM
The1Sun
New Member RX-7 Technical
9
03-18-18 11:08 PM



Quick Reply: Recent porting pictures 56k death



All times are GMT -5. The time now is 09:24 PM.