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How does my exhaust porting job look?

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Old Apr 11, 2005 | 01:16 AM
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Question How does my exhaust porting job look?

Followed the RB template for the street port. Replaced the bevel (chamfer) best that I could. How does it look?

I didn't change the sides to much but opened it up on the bottom to match the exhaust sleeve. I also polished the exhaust sleeve.

Thoughts?

Already had one comment that says I need to increase the amount of chamfer ....

This is my first time...so just want to make sure i didn't F up new housings.




James
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Old Apr 11, 2005 | 06:13 PM
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Not bad, James. Clean it up with some sanding and polish it.

B
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Old Apr 17, 2005 | 11:18 AM
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Just FYI
The F1 engine teams would now mount the 'head' and the exhaust header/manifold on a machine that passes a high grit plastic paste backwards and forwards through the port and pipework to ensure a perfect/seemless fit.

If you've got a few $10Ks around..................
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Old Apr 18, 2005 | 05:46 AM
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Mate, it needs to go bigger everywhere, up/down to the sides, when you look at it from out side you should see not rotor housing edges just sleeve.

I'll take some pics of ones I just complete for a customer.
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Old Apr 18, 2005 | 03:55 PM
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i'm building a large streetported fd, equipped with a hks t51r turbo
plan on running 25 psi. These are my exhuast ports.
The one on the right is a large exhaust port by Rmagic Japanese tuner that I took out of a car I rebuilt last year, which had to4r turbo and mild street port. The one on the left is mine for a comparison.


rgds
Attached Thumbnails How does my exhaust porting job look?-ex2.jpg  

Last edited by BNA_ELLIS; Apr 18, 2005 at 03:59 PM.
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Old Apr 18, 2005 | 04:14 PM
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Originally Posted by BNA_ELLIS
i'm building a large streetported fd, equipped with a hks t51r turbo
plan on running 25 psi. These are my exhuast ports.
The one on the right is a large exhaust port by Rmagic Japanese tuner that I took out of a car I rebuilt last year, which had to4r turbo and mild street port. The one on the left is mine for a comparison.


rgds

ahhh now thats what an exhaust port should look like(the one on the left)... nice!
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Old Apr 20, 2005 | 03:16 AM
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How's these? Ports for my new PT74GTS turbo. Have not decided on the intakes yet.
chuck
Attached Thumbnails How does my exhaust porting job look?-5918.jpg   How does my exhaust porting job look?-21563.jpg  
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Old Apr 22, 2005 | 07:19 PM
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YOU had better weld up and polish the holes in the sleeve, come on guys, do it right.
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Old Apr 22, 2005 | 07:39 PM
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Originally Posted by ronbros3
YOU had better weld up and polish the holes in the sleeve, come on guys, do it right.
Err yea, i noticed that too. Hope you dont plan to run that bad boy.
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Old Apr 23, 2005 | 12:06 AM
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Hum, okie.... weld up the holes?

So, you could remove the sleeve weld them up? The reinsert?

James
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Old Apr 23, 2005 | 01:12 AM
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could you use that metal putty **** on it? , would make it a LOT easier
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Old Apr 23, 2005 | 08:38 AM
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Just keep the insert out who needs it anyways.
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Old Apr 23, 2005 | 11:32 PM
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Originally Posted by ronbros3
YOU had better weld up and polish the holes in the sleeve, come on guys, do it right.
Thanks for your "opinion/suggestion". The port size and shape was copied from a rotary shop here in Japan. There was no mention of filling the EGR holes to make the port "done right". Going to finish polishing the ports, then use them with my new turbo, PT74GTS.


chuck
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Old Apr 24, 2005 | 04:08 PM
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Originally Posted by Shamrock.James
could you use that metal putty **** on it? , would make it a LOT easier

If you can find a putty that will take 1800F

Not sure JB weld can live up to that. And worst case is that it comes out and hurts your turbine wheel

James
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Old Apr 24, 2005 | 04:15 PM
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.........

Last edited by Wankel7; Apr 24, 2005 at 04:19 PM.
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Old Apr 24, 2005 | 04:34 PM
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Originally Posted by yelwoci
Just FYI
The F1 engine teams would now mount the 'head' and the exhaust header/manifold on a machine that passes a high grit plastic paste backwards and forwards through the port and pipework to ensure a perfect/seemless fit.

If you've got a few $10Ks around..................
Sounds like extrude honing.
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Old Apr 25, 2005 | 01:08 AM
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Originally Posted by Wankel7
Hum, okie.... weld up the holes?

So, you could remove the sleeve weld them up? The reinsert?

James
You remove the sleeves, and weld the holes in the sleeves closed w/ stainless, then reinsert. You can go even farther and press aluminum plugs into the rotor housing in the exhaust port and then grind them off flush before you reinsert the sleeve.
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Old Apr 28, 2005 | 09:18 PM
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why do you fill the holes?
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Old Apr 29, 2005 | 01:36 AM
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Originally Posted by Dom_C
why do you fill the holes?
Better flow, prevents turbulence, and is one of the methods of filling the air feed from the air pump.
Makes it tough to pass emissions testing if you weld them shut.
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Old Apr 29, 2005 | 09:55 AM
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Originally Posted by RICE RACING
Mate, it needs to go bigger everywhere, up/down to the sides, when you look at it from out side you should see not rotor housing edges just sleeve.

I'll take some pics of ones I just complete for a customer.
RICERACING Where are the pictures?
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Old Jun 19, 2005 | 06:13 PM
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how many of you guys use a Dremel to cut your exhausts? i'm in the process of doing mine and my the bits that i have don't seem to be going through the sleeve as easily as i figured it should.

any suggestions?
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Old Jul 20, 2005 | 11:55 PM
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I might be porting mine tommorow, the shop that did it last year barely touched the exhaust ports. It looks like they just glazed over them with a dremal. Not impressed at all.

Is a dremal good enough to do the job right?
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Old Jul 21, 2005 | 12:35 AM
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RB templates suck IMO - open way too early (for a street engine anyway), close way too early.
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Old Jul 21, 2005 | 12:38 AM
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Originally Posted by yelwoci
Just FYI
The F1 engine teams would now mount the 'head' and the exhaust header/manifold on a machine that passes a high grit plastic paste backwards and forwards through the port and pipework to ensure a perfect/seemless fit.

If you've got a few $10Ks around..................
People who want to build engines that run well in more than a 50rpm powerband leave a "step out" in the airflow, so for instance the header is just a bit larger than the port's exit. Helps prevent reversion.

You want the air to flow in only *one* direction, there is no gain to allowing air flow backwards! The "step" does not hamper forward flow to any significant degree while it puts the hurt on reverse flow.
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Old Jul 21, 2005 | 02:47 AM
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To late for me...I used the RB templates...

About 30 miles into my breakin period...

I will keep my thread updated on the power it makes...

James
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