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crack rotor housing

Old 09-13-13, 07:44 PM
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Originally Posted by elturbonitroso
a/f low 11
12 deg on timing and 10 split
2 bosch 044 and a aeromotive regulator
egt 1300 deg.
did you verify ignition timing on both lead and trailing?
Old 09-13-13, 08:19 PM
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yes the cas was sync with the microtech.
Old 09-13-13, 09:31 PM
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oh, a microtech.. was the boost reading fluctuating a few psi?
Old 09-14-13, 08:10 AM
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you got me on that one.but I always set the following bars much higher just in case of over boost and the reading on the e-boost was on target.
Old 09-14-13, 08:51 AM
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Originally Posted by RotaryEvolution
yep, the only other time i have seen anything similar was when a rotor tried to escape the engine...

Glorious.

but i could envision the rotor tapping the trochoid surface could put enough pressure on the housing to crack it while not causing such extensive damage. or there simply was so much pressure from a detonation cycle that the housing deformed before the rotor/seals gave up(weak aluminum casting or flawed/dirty aluminum mix).
That's what I'm thinking - fluke failure of the rotor housing. If it was hard contact, you should see evidence of it in the rotor face and the chrome surface.

I do wonder what the rotor gear and its roll pins and the stationary gear look like. Including the pin that holds the stationary gear located to the side housing.

I also wonder what the clearances to the pinch are, when measured against a good rotor housing. I've only ever had one engine where the rotor got close to the pinch, but it was my current S4 rotor/S3 housings engine, every engine I'd built with the same series parts looked fine.
Old 09-14-13, 02:44 PM
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Originally Posted by elturbonitroso
a/f low 11
12 deg on timing and 10 split
2 bosch 044 and a aeromotive regulator
egt 1300 deg.
Leading and trailing 10degree split. That's doesn't sound like enough. Anybody have more experience with this.
Old 09-15-13, 11:55 AM
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10 degrees of split usually works but it is a bit extreme, most people run 12-15 split under hard boost and 0-5 split or even negative split under cruising conditions.

but with the microtech i have seen the onboard map sensors not filter rough signals which causes the ECU to read boost flutter and overcompensate for it, leaning out AFRs by up to 2 full points which aren't readily noticed on slower reading wideband gauges. the microtech also fails at logging most wideband outputs, so seeing those lean spikes is sometimes quite tricky.

if you do see the boost reading fluttering 2-3psi you can easily correct it by putting a filter/restrictor in the MAP hose about 3" up from the ECU. this issue did kill one engine before i could catch it.

Last edited by RotaryEvolution; 09-15-13 at 11:58 AM.
Old 09-15-13, 01:22 PM
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I put the restrictor as close to the engine as practical, it damps out the pulses more at the expense of a little bit of transition lag.

Where is the pressure being measured? I always thought that measuring vacuum at the runner like Mazda did it was ridiculous and a recipe for poor measurement. I always went off of a vacuum nipple in the plenum chamber. On an N/A, going off of the plenum chamber is often good enough to not need a restrictor at all.
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Old 09-15-13, 01:40 PM
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the more upstream the better, but even at the plenum i still have seen a few cars which had a bit of resonance that still needed a restrictor. it also depends on the ECU and how much of a filter they put into the programming, with the microtech i have noticed this buffer to be a little bit unreliably setup.

the FC MAP port was very low and close to the intake port but the MAP sensor was only used for timing and the tune was conservative. the FD which used fuel based off the MAP sensor moved it up near the throttle plates. the FC configuration had much to be desired.

Last edited by RotaryEvolution; 09-15-13 at 01:43 PM.
Old 09-15-13, 07:12 PM
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where u guys get your restrictor and what size.
Old 09-16-13, 06:17 PM
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10 deg split its extreme? a know a couple guys that run 0 slit with out a problem but I don't I dare to do it.
Old 09-18-13, 12:43 PM
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Rotary evolution.

Want to no your thoughts/experience running rotary without trailing. So far mine is good.
Please YouTube rotary breakthrough. It's some guys idea on modifying the rotor housing. Makes so much sense I'm building an engine similar to his design. But won't have it ready until late next year$$.

And I have perfected Holley tuning. People don't seem to care but I passed Delaware emissions. Hi an low idle test. 115HC .59CO
Old 09-18-13, 12:48 PM
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leading only has been done, by a number of people. you will lose some performance but you will run less chance of detonation from split or trailing ignition issues. i setup a carbed turbo REPU with leading only and it worked fine.

i don't know what to think of the video, it seems like a good idea but it also covers the ignition and could cause other problems. meh to the modified rotor, too much work for almost no benefit, mazda already experimented with the tub designs and eventually ditched it altogether for a uniform tub.

Last edited by RotaryEvolution; 09-18-13 at 12:51 PM.
Old 09-18-13, 06:31 PM
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I somewhat agree with the rotor. It does look like Mazda addressed this with the renesis engine. The rotors appear to have a tapered chamber so there must be some truth to this. I think the spark plugs would address emissions problems more then anything. I believe the msd discharge helps me recover lost performance from not using trailing.

My goal is best car for the street.
Old 09-18-13, 07:36 PM
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Originally Posted by ghost1000
I somewhat agree with the rotor. It does look like Mazda addressed this with the renesis engine. The rotors appear to have a tapered chamber so there must be some truth to this. I think the spark plugs would address emissions problems more then anything. I believe the msd discharge helps me recover lost performance from not using trailing.

My goal is best car for the street.
all 12A's from 76-85 have a tapered, or LDR combustion recess, it works so well Mazda ditched it...

that being said there have been a lot of advances in combustion simulation, and the SKY Aktiv engines all have really odd pistons, so i wouldn't be surprised if the new engine had a special shape to the combustion recess.
Old 09-19-13, 01:42 PM
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but that would require mazda to make new castings!
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