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fc overboosting problem

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Old 01-14-12, 06:41 PM
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NJ fc overboosting problem

I have a series 4 with a series 5 engine. I bought the car like this. Everytime i get on the throttle hard the boost guage reads around 14 psi. It has a night sport fcd. I looked near the turbo and it looks like the wastegate actuator rod is bent. Could this be my problem? I think the wastegate rod being bent would keep it open not closed? any help?
Old 01-16-12, 07:38 PM
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The car only does this at full throttle. And i looked up the fcd and it says that model stops the fuel cut and raises the boost.
Old 01-16-12, 08:53 PM
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I think the wastegate actuator rods come like that.

Is the wastegate ported??
Old 01-16-12, 09:30 PM
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Im not sure. I thought the series 5 wastegates didnt have boost creep problems.
Old 01-16-12, 09:35 PM
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S5 will still have issues, specifically if some exhaust work has been done.
Old 01-16-12, 09:40 PM
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If you have an aftermarket exhaust, you should port the wastegate.
Old 01-16-12, 09:47 PM
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I do so its probably because of that. But is their anyway possible to check if the wastegate is functioning properly just in case
Old 01-16-12, 10:05 PM
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You'd have to pull the turbo to check
Old 01-16-12, 10:14 PM
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Thanks for your help im going to try and get the turbo apart tommorow and see what the owner before me has done to it.
Old 01-17-12, 02:31 AM
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If you're wanting to be sure the wastegate is closed, and see if it is ported, you can just remove the downpipe and back plate while it is still on the car. Use a flashlight... Check the wastegate actuator movement by hand and look for signs of porting.
Old 01-17-12, 08:01 AM
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Alright thanks can i ceck the shaft play like that also?
Old 01-17-12, 08:03 AM
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I take the intake side off for that right
Old 01-17-12, 09:40 AM
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Yes, you can check for shaft play that way. You may want to check it in the back, too... Since you may open that up to check the wastegate opening/ flapper anyway.
Old 01-17-12, 09:54 AM
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Originally Posted by jish776
I do so its probably because of that. But is their anyway possible to check if the wastegate is functioning properly just in case
You can disconnect the arm that connects the actuator to the flapper. It's held on by a c-clip on the flapper side of the arm. This will leave the wastegate open and limit boost as much as it is physically capable of doing. However, your problem sounds like classis non-ported wastegate + open exhaust situation.
Old 01-17-12, 10:45 AM
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Alright cool. That was my first thought then i read it wasnt a big deal with the s5 wg. But i do have a full exhaust and intake and (supposedly) its ported. I still havent checked yet
Old 01-17-12, 10:49 AM
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^street ported. Not wg ported
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