Haltech Forum Area is for discussing Haltechs

Haltech Spark and LS2 coil issues

Thread Tools
 
Search this Thread
 
Old 07-26-10, 09:30 PM
  #51  
Tenseiga

iTrader: (1)
 
Sesshoumaru's Avatar
 
Join Date: Apr 2003
Location: Iowa
Posts: 2,252
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Kalle
Polarities? How do I check that?

Yes 72 seems high, but thats only what I came up to when cheking timing on the starter motor. When I had the car running and checked around 1500-2000 the marking was jumping around from one side to another.

I tried starting the car again today, for checking the timing again. Started up for a few seconds two or three times. Then nothing.. seems like I keep loosing the spark. And when I take the sparkplugs out, the Trailing plugs are always wet, but the leading plugs are dry.

Also double checked the trigger wiring and they are wired up correct according to the haltech diagram.

Another strange thing that happened was when I turned the key off and even cut the power from the battery, the fuelpumps kept running for like 10 seconds.

Can I put a shim or a small washer behind the FD triggers to get them closer to the wheel?
I would not touch the stock wheel - If it is bent just get a new OEM one.

The FSM actually calls out the spec for spacing.
Attached Files
File Type: pdf
T03.pdf (19.2 KB, 173 views)
Old 07-27-10, 05:25 AM
  #52  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Originally Posted by Sesshoumaru
I would not touch the stock wheel - If it is bent just get a new OEM one.

The FSM actually calls out the spec for spacing.
I noticed the E6K and E6X diagram differs. The positive and negative is on different sides of the connector. Is it different for K and X or does it even matter?

Old 07-27-10, 01:00 PM
  #53  
Tenseiga

iTrader: (1)
 
Sesshoumaru's Avatar
 
Join Date: Apr 2003
Location: Iowa
Posts: 2,252
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Kalle
I noticed the E6K and E6X diagram differs. The positive and negative is on different sides of the connector. Is it different for K and X or does it even matter?

It doesn't change - it's static (part of the stock setup).

Funny thing is I've found some other wrong information (the attached is a incorrect old drawing).

Page F-180 shows the spec for the spacing and page F-26 shows the wiring with polarity.

Now it gets better when you go to page Z-32 and it's different than F-26.
Attached Files
File Type: pdf
Series 6 Crank Sensor.pdf (13.8 KB, 301 views)
Old 07-27-10, 02:34 PM
  #54  
www.lms-efi.com

iTrader: (27)
 
C. Ludwig's Avatar
 
Join Date: Mar 2001
Location: Floyds Knobs. IN
Posts: 5,236
Received 129 Likes on 85 Posts
When looking into the back of the crank sensor connectors, with the lock tab at the top, the negative side is on the left. The stock wire colors differ between years.
Old 07-27-10, 04:32 PM
  #55  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Originally Posted by C. Ludwig
When looking into the back of the crank sensor connectors, with the lock tab at the top, the negative side is on the left. The stock wire colors differ between years.
In that case. I have the wires backwards. This is how my wires are from the left:


NE G
yellow - red green - blue


Old 07-27-10, 08:34 PM
  #56  
Tenseiga

iTrader: (1)
 
Sesshoumaru's Avatar
 
Join Date: Apr 2003
Location: Iowa
Posts: 2,252
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by C. Ludwig
When looking into the back of the crank sensor connectors, with the lock tab at the top, the negative side is on the left. The stock wire colors differ between years.
The K2RD drawing (One I posted earlier) matches that discription.

I have also wired my car the same fasion (-'s on top).
Old 07-28-10, 11:30 AM
  #57  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
I re-wired the CAS, and it seemed to work. But the engine was flooded and I couldnt get it running. Then I lost connection to haltech and when I try to connect the COM port doesnt work.

I´ve heard its a common problem. Any ideas what could have caused it?
Old 07-28-10, 02:04 PM
  #58  
Tenseiga

iTrader: (1)
 
Sesshoumaru's Avatar
 
Join Date: Apr 2003
Location: Iowa
Posts: 2,252
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Kalle
I re-wired the CAS, and it seemed to work. But the engine was flooded and I couldnt get it running. Then I lost connection to haltech and when I try to connect the COM port doesnt work.

I´ve heard its a common problem. Any ideas what could have caused it?
When you think it's about to flood just uncheck the "Enable Injectors" and crank it over for a bit (should try to start).

That will save you alot of hassle.

If you lost voltage to the Haltech your batt voltage might have dipped durring a start.

Did you try to restart your pc and turn off the haltech?
Old 07-28-10, 04:17 PM
  #59  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Originally Posted by Sesshoumaru
When you think it's about to flood just uncheck the "Enable Injectors" and crank it over for a bit (should try to start).

That will save you alot of hassle.

If you lost voltage to the Haltech your batt voltage might have dipped durring a start.

Did you try to restart your pc and turn off the haltech?
Yeah I´ve done that a couple times but it seemed like the spark was lost.

When I rewired the CAS I just twisted the wires together for testing and one of them might have came loose. But that shouldnt make the haltech go offline or anything right?

I have lost connection many times before while cranking or running, but I think that was because of my bad battery/alternator problem. Now I have a brand new battery and working alternator.

I did try to restart everything but that didnt help. I´ll try to set up the haltech for a different port.
Old 07-28-10, 07:56 PM
  #60  
Tenseiga

iTrader: (1)
 
Sesshoumaru's Avatar
 
Join Date: Apr 2003
Location: Iowa
Posts: 2,252
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Kalle
Yeah I´ve done that a couple times but it seemed like the spark was lost.

When I rewired the CAS I just twisted the wires together for testing and one of them might have came loose. But that shouldnt make the haltech go offline or anything right?

I have lost connection many times before while cranking or running, but I think that was because of my bad battery/alternator problem. Now I have a brand new battery and working alternator.

I did try to restart everything but that didnt help. I´ll try to set up the haltech for a different port.
No-

When you do crank you will lose connection (the key of the IGN does this via the ACC - looking at a schematic will show that) and that is normal (just like your radio shutting off while cranking).

Make sure you're using Xon/Xoff (software flow control).

fastest you can go is 19200 I believe and make sure all the other settings are the same between the Halwin and your COM port.

Check to make sure you dont' have anything else assigned to that port on the PC.

I would also make sure you get a good ground on the haltech (the COM port on the haltech uses same ground as the ECU).
Old 08-02-10, 03:57 PM
  #61  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Tried to get the com port working today but no sucess. Changed all settings to the same, used Xon/Xoff, restarted the computer multiple times with different settings but nothing work.

I get this message from halwin when I try to connect:

Old 08-04-10, 03:55 PM
  #62  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Seems like remove and reconnect the haltech grounding point solved the com port problem.

So I started it up but now it seems to run on only the rear rotor. When taking all plugs out and checking spark they all work. But when i put them back in only L2 and T2 works when I check them with the timing light. Seems like the engine rpm´s arent high enough to create spark? Cause when the plugs are out the rpm are higher and everything seems to work.

MOVIE - click

Old 08-04-10, 09:03 PM
  #63  
Tenseiga

iTrader: (1)
 
Sesshoumaru's Avatar
 
Join Date: Apr 2003
Location: Iowa
Posts: 2,252
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Kalle
Seems like remove and reconnect the haltech grounding point solved the com port problem.

So I started it up but now it seems to run on only the rear rotor. When taking all plugs out and checking spark they all work. But when i put them back in only L2 and T2 works when I check them with the timing light. Seems like the engine rpm´s arent high enough to create spark? Cause when the plugs are out the rpm are higher and everything seems to work.

MOVIE - click

Check your ignition wiring/spark plugs.

Check your settings.

Are you getting fuel on the front rotor?
Old 08-07-10, 10:45 AM
  #64  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Ignition wiring are checked and is according to the wiring diagram. New sparkplugs are ordered. I´ll try with 7´s instead of 9´s on the leading.

What settings could cause a problem like this? I do get fuel.

Can this still be a trigger issue? Weird thing is that it does have spark when the plugs are out and the engine rev is a little higher on the starter.
Old 08-07-10, 09:49 PM
  #65  
Tenseiga

iTrader: (1)
 
Sesshoumaru's Avatar
 
Join Date: Apr 2003
Location: Iowa
Posts: 2,252
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by Kalle
Ignition wiring are checked and is according to the wiring diagram. New sparkplugs are ordered. I´ll try with 7´s instead of 9´s on the leading.

What settings could cause a problem like this? I do get fuel.

Can this still be a trigger issue? Weird thing is that it does have spark when the plugs are out and the engine rev is a little higher on the starter.
could be excessive amounts of fuel putting out the spark (- like switched primaries with secondaries).

For settings - waste spark, direct fire,etc - i'd look at those ign settings.
Old 09-05-10, 01:29 PM
  #66  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
I did a new try today with new sparkplugs. I do get it started every time but it doesnt run very good, smokes like hell and the lambda is around 14. With alot of backfiring.

I checked the timing again (when cranking) and its way early even when set at 72 BTDC.

The CAS is now wired according to the K2RD diagram.

NE- Red
NE+ Yellow

G- Blue
G+ Green

-´s on top of connector


Im a little worried abot my Leading1 coil getting warm, while the others are cold. Is it normal that the LS2 coils get warm?

About the Waste spark setting, I cant find any setting named waste spark?


pic when running

http://www.mypicx.com/uploadimg/1670...09052010_1.jpg
Old 09-05-10, 06:30 PM
  #67  
Mad Man

iTrader: (5)
 
fritts's Avatar
 
Join Date: Aug 2002
Location: Indiana
Posts: 2,128
Likes: 0
Received 4 Likes on 4 Posts
Don't worry about the wasted spark he just saying to look for the ignition firing type. It should be sequential if your running ls coils. You need to verify spark on all coils as well as zero the timing before you worry about they way the engine is running.
Old 04-28-12, 12:53 PM
  #68  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Hey guys. It´s been a while since I last worked on the car but today I got it started again.

The motor starts pretty easy and the ignition seems to work. However I have problem with to zero the timing. I started of with 70BTDC and the marking was about 3/4 inch off (early) When the ignition was set at 74BTDC the timing was almost spot on which I think is weird, shouldnt it be even earlier and not later?
The timing mark stays at the same spot around 2000rpm but moves a little further up at higher rpms and jumps a little bit when pumping the throttle.

I´ll post a video, please have a look and see If you find something strange.

Settings/Setup

Haltech E6X
13b REW
LS2 coils

72 BTDC
Timing -5 (locked)
Tooth offset 5
Direct fire
Constang charge
Falling edge
3,5ms charge time

The o2 sensor reads 15-16 at 2000rpm. Lean?

As you can see in the video I also have problems with the haltech sometime losing connection, what could be wrong?

*LINK*

http://s34.photobucket.com/albums/d1...t=IMG_0540.mp4

If anyone would like to have a look at my map as well that would be much appreciated.

Thanks
Old 04-28-12, 12:57 PM
  #69  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Video on how the timing is at 72 BTDC, 2000rpm. When set at 74 BTDC its almost spot on.

http://s34.photobucket.com/albums/d1...t=IMG_0542.mp4


Sorry for the bad quality. You can see the timing mark at about 3/4 inch before the TDC
Old 04-30-12, 08:25 AM
  #70  
destroy, rebuild, repeat

iTrader: (1)
 
gxl90rx7's Avatar
 
Join Date: May 2004
Location: Charleston, SC
Posts: 2,990
Likes: 0
Received 16 Likes on 14 Posts
looks like the timing is way off, since injector pw is pretty high and AFRs are really lean and sounds like ****.

when you zeroed the timing, did you use the L1 or T1? the REW timing mark is at -20. when you zero your timing, you have to either put the timing light on T1 with timing locked at -5L and -20T, or... set both leading and trailing to -20 and check it using L1. you may have to keep the throttle open to keep it idling since the timing will be so retarded

on my REW im running trigger angle 65 and tooth offset of 10 and its lined up perfectly

can you post your map? what size injectors are you using?
Old 04-30-12, 09:22 AM
  #71  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
The map I´m using: RX7 mapp 28 april.6XM - 4.3 KB

I checked the timing at T1, locked at -5. I´m not shure if T1 or L1 is locked, it doesnt say in halwin.

I use tooth offset 5.

850 / 1600cc injectors.

When raising the Trigger angle, shouldnt the pulley mark move further away from the top mark and not closer?

Thanks!
Old 04-30-12, 05:25 PM
  #72  
destroy, rebuild, repeat

iTrader: (1)
 
gxl90rx7's Avatar
 
Join Date: May 2004
Location: Charleston, SC
Posts: 2,990
Likes: 0
Received 16 Likes on 14 Posts
try this one

http://s000.tinyupload.com/index.php...95496413655028
Old 05-01-12, 09:20 AM
  #73  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Didn´t work too well. Alot of backfiring and it seemed to be flooding on me. I didnt manage to check the timing cause it ran too rough. Also I had to change the gain and filters back to 0 to get a stable reading.

It runs super lean too on both this map and my old one. I see 16-20 afr. Still it backfires and floods for me?

Is it preferable to use tooth offset 10? What does tooth offset mean actually?
Old 05-02-12, 11:14 AM
  #74  
destroy, rebuild, repeat

iTrader: (1)
 
gxl90rx7's Avatar
 
Join Date: May 2004
Location: Charleston, SC
Posts: 2,990
Likes: 0
Received 16 Likes on 14 Posts
make sure your trigger is wired like this.. and home and trigger not swapped. the home is the outer connector (1 tooth), trigger is inner with 12 teeth

http://www.tuningtechnology.net/Down...7_FD_Stock.pdf

if your injectors and coils are wired incorrectly, you could only be getting fuel to one rotor. make sure INJ1 goes to primary injector 1st rotor and INJ2 goes to primary injector 2nd rotor

also, e6x will not do direct fire because it only has 3 IGN outputs, so if you have LS2 coils you have to wire both leadings to IGN1 output

IGN 1 LGRN - L1 and L2
IGN 2 WHT/BLK - T1
IGN 3 BLU - T2

is that how your coils are wired?

https://www.rx7club.com/haltech-forum-62/need-e6x-wiring-ls2-truck-coils-943615/


if all that checks out, have you tried adding fuel in vacuum? try adding 5% (alt-p) in vacuum from 0 to 3000 rpm and see if it smooths out
Old 05-02-12, 11:50 AM
  #75  
Full Member

Thread Starter
 
Kalle's Avatar
 
Join Date: Jan 2006
Location: VA
Posts: 173
Received 12 Likes on 4 Posts
Thanks. Hmm according to that wiring diagram i got the wires backwards. I did wire it according to that diagram first but I later changed it to the K2RD diagram because I had trigger problems.

Im away from home until the weekend so I cant check the ignition wiring but Im pretty shure I got it right.


Quick Reply: Haltech Spark and LS2 coil issues



All times are GMT -5. The time now is 07:37 AM.