Don't Be a Menace to South Central While Drinking Your Juice in the Hood

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Old Apr 2, 2020 | 12:40 PM
  #26  
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Started to build LED taillights for the purple car as a side project since I hate myself and love tedious work.

The lenses are actually super easy to get off with a heat gun.
I bought about 400 LEDs to do this job, in total each light will use somewhere around 180 a piece. I ended up just measuring the lenses and buying eight prototyping circuit boards as close to the right size as I could.
Here is one taillight worth of boards made up.

These take an insanely long time to solder since I'm using prototyping boards instead of having a pcb made to just solder the components to. First board took about 6 hours, once I got a little more comfortable, the subsequent boards only took about 2 hours a piece.

Here's a couple teasers of what's to come. Keep in mind, the boards are not mounted yet, so they arent sitting exactly how they will on the finished product. I still need to trim material from the light housing away to make them fit properly.

Reverse light

Running light

Brakes
I need to cut the housing behind the turn signal and left side brake lights before I can even get a preview shot of the LEDs in them.
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Old Apr 9, 2020 | 04:59 AM
  #27  
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Still grinding away on these taillights, but I made a bit of progress. Here's the tails with only the running lights on.

And brake lights

And the light without the lenses in place.

Just for ***** and giggles I tested them all at once.

Overall, I'm pretty happy with how they are turning out. The housing still needs trimmed a bit for everything to sit exactly how I'd like, and also need to reseal everything from the back. I have one more board to make for the other taillight (these take forever for me to make) and I need to finish the control boards for both lights.

On another note, I finally pulled the rear end from the car. It's pretty rusty.


Thankfully it fit in the sandblasting cabinet at work.


It will probably be a while untill I get everything painted and back on the rear because I'm machining all the bushings myself.

I also pressure washed an engine and transmission I had lying around. Just need to order some engine mounts and a clutch so I can throw it in and get it out of my shop.
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Old Apr 16, 2020 | 12:50 PM
  #28  
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Whipped up some solid bushings on the lathe for the trailing arms. Pretty happy with how they turned out since I haven't really had much practice on the lathe.

Pressed in easy, even was able to re-use the C-clip that used to hold the pillowball bushing in.



Cleaned up one of the transmissions I had lying around and replaced shifter spring, all shifter bushings, and sensors.


Also had some time to finish up the boards for voltage regulation for the LED tails
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Old May 18, 2020 | 10:48 AM
  #29  
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Progress in the last month has been a little slow going. I've been hard at work on making solid bushings and adjustable arms for the rear in my free time. I did manage to get my extra engine block and transmission sitting in the car as well.


Here's a couple pics of the solid DTSS bushings and camber arm I turned on the lathe. Probabally will not be doing any more work in the engine bay untill I have the rear end back together again.



All the bushings have been pressed in already. I'm just finishing up the toe arms now and then I can start buttoning the rear suspension up.
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