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Meanwhile in Russia. 92' JDM FD single turbo build

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Old Dec 16, 2013 | 01:15 AM
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Meanwhile in Russia. 92' JDM FD single turbo build

Hello, here is my introduce thread -
https://www.rx7club.com/introduce-yo...ussia-1002471/

I've blown my engine this autumn, so building of little monster is started.

disassembling:




little disaster inside but after all car still driveable, with good idle
sorry for vid quality, i've tried to record the sound.

one rotor and one rotor housing was killed, but i was lucky to find used ones in my city, and bought them next day after engine disassembling.

Got overhaul kit from RA with classic seals and racing springs.

Almost everything is ready to assemble the engine:


Weather in Russia now is good for rebuild, not to drive

Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5472.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5475.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5476.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5500.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5525.jpg  

Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5486.jpg  
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Old Dec 16, 2013 | 02:22 AM
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No drunks and no Ak47 or vodka.... I am not sold on this build yet, sub for now
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Old Dec 16, 2013 | 04:27 AM
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Nice work . Any more pics of the car? looks great!
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Old Dec 16, 2013 | 07:03 AM
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Originally Posted by Ceylon
Nice work . Any more pics of the car? looks great!
Yep. While i'm waiting my engine parts from powder coating shop, only thing i can do - is grab a beer, and watch summer pics




Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-dsc_4888.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-img_2707.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_3480.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5279.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-1a05b18s-960.jpg  

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Old Dec 16, 2013 | 07:09 AM
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i think my front wheels sit too deep in the fenders because wrong offset, and i should add some spacers.
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Old Dec 18, 2013 | 11:10 AM
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vl-alexander, hi from RF )))
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Old Dec 18, 2013 | 02:03 PM
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looks good, I wish I could buy fd with lhd near Latvia. maybe someone know where to get one?
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Old Dec 19, 2013 | 12:27 AM
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Why is the back edge of your hood raised?

Aerodynamic tests have shown that area to be a high pressure zone and thus air moves into that spot and not out of it. This will mean that the area behind your radiator and intercooler will be higher pressure than normal and actually restrict flow through them.
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Old Dec 22, 2013 | 10:03 PM
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in soviet russia, RX7 drive YOU.
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Old Dec 23, 2013 | 06:53 AM
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Originally Posted by Monkman33
Why is the back edge of your hood raised?

Aerodynamic tests have shown that area to be a high pressure zone and thus air moves into that spot and not out of it. This will mean that the area behind your radiator and intercooler will be higher pressure than normal and actually restrict flow through them.
Hmmm... never think about this that way. i was sure that this area has less pressure than underhood air... i'm really confused... also, re-amemya has hood with holes in this area - why? anyway in slow traffic, when aerodynamic means nothing, raised hood really helps hot air escape.
I know the way how to check aerodynamic of this thing without wind tunnel: anyone remember old method with cars wrapped by thin stickers? i promise - i will make real high speed experiment as soon as my car will return to the streets.

Originally Posted by pulinsh
looks good, I wish I could buy fd with lhd near Latvia. maybe someone know where to get one?
i dunno, i think it is too hard to find lhd fd even in europe. most of fd in russia is rhd, i think more than 90%.
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Old Dec 23, 2013 | 07:12 AM
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Porting: exhaust

I's not easy to get branded porting templates in Russia. shipping is ****. its expensive, and very slooooow. So i dont wand to wait, i maked my own templates maybe in 60 minutes or so from thin sheet of clear plastic.

For good positioning template on the housing i used the masking tape:

someone, maybe, using pencil to draw the line, but tape is useful, because is has some thickness, and help support the template.

on the left you can see my survived housing. on the right - one, that i have buy from some guy. somebody already ported it. but i want a little more advance in exhaust opening timing


this is my almost invisible template placed and secured on housing


both housings are marked, and ready to grinding and polishing.


final look.

thank you.
Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5546.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5551.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5552.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5553.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5554.jpg  


Last edited by vl-alexander; Dec 23, 2013 at 07:14 AM.
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Old Dec 23, 2013 | 10:22 PM
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looks good
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Old Dec 26, 2013 | 07:35 AM
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vl-alexander Hi from Saint-Pitersburg)))
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Old Dec 27, 2013 | 02:32 PM
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Originally Posted by vl-alexander
Hmmm... never think about this that way. i was sure that this area has less pressure than underhood air... i'm really confused... also, re-amemya has hood with holes in this area - why? anyway in slow traffic, when aerodynamic means nothing, raised hood really helps hot air escape.
I know the way how to check aerodynamic of this thing without wind tunnel: anyone remember old method with cars wrapped by thin stickers? i promise - i will make real high speed experiment as soon as my car will return to the streets.
Tape pieces of yarn all around that area. But just tape down the end, and leave about 2 inches loose.

As you increase speed, eventually the yarn will be pulled towards the engine bay. Unless the FD is different from the other vehicles I have tested this theory with. I have not personally performed this test on my FD.
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Old Dec 27, 2013 | 10:30 PM
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look good
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Old Jan 8, 2014 | 07:18 PM
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Originally Posted by Overlord999
vl-alexander, hi from RF )))
Hi! When will we see your 20B build thread?

Have done some progress on past x-mas holidays:





and assembled short block




Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5571.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5577.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5574.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5586.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5589.jpg  

Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5596.jpg  
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Old Jan 15, 2014 | 07:36 AM
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I dont like additional gauges, because they ruin interior look. But....

Got nice 1.5" OLED display.


It will be fitted right into stock tacho:

photoshop magic for now, but this device almost finished, soon will be real one
Also, on this picture you can see my custom 300 km/h speedo, that i've made one year ago.
Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5604.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-project.jpg  
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Old Jan 15, 2014 | 08:24 AM
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I really like that gauge. I've been looking for something similar for a while...Which model is it?
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Old Feb 23, 2014 | 07:56 PM
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Made some changes in stock wire harness. All emission and seq. turbo solenoids removed, so i have a LOT of spare wires. I used it to wire oil temp sensor, oil pressure sensor, egt sensors (x2), LS2 truck coils (x4). So every device mounted on the engine that require wires now connected to stock harness. Looks clear and this is very convenient on engine installation/removal. Also solder in 2 resistors, need for driving low impedance secondary bosch 1600cc injectors.





This is my DIY super exclusive ECU. it is hybrid of stock ECU and Megasquirt-3 daughter board. It control everything - Spark (fully COP - rx8 mode), fuel (staged, fully sequential) , boost, OMP.

The last feature is my proud. I put my code in original MS3 firmware to make OMP support. This is how omp settings look in my ecu:


standard 2D table allow to set target OMP position depends on RPM and load. (load can be MAP, MAF, or TPS based) Also i have coolant temperature correction. Because over lubrication in warmup will be useful.

New more performance secondary fuel rail in place:


Originally Posted by Ceylon
I really like that gauge. I've been looking for something similar for a while...Which model is it?
DIY
Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5663.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5664.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5662.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-screenshot-2014-02-23-23-06-28.png   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5625.jpg  

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Old Feb 24, 2014 | 07:38 PM
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ok i gotta know more about that OLED display. that thing is super cool!

also, i wasnt aware that MS would run on ubuntu. very interesting.
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Old Feb 25, 2014 | 07:46 AM
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Originally Posted by jacobcartmill
ok i gotta know more about that OLED display. that thing is super cool!
this is 20-30 bucks display from hong-kong i got on ebay.
I connect it to arduino board - arduino read analog data from sensors and visualize it on display.

Originally Posted by jacobcartmill
also, i wasnt aware that MS would run on ubuntu. very interesting.
Tuner studio have native versions for windows, mac and linux.
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Old Mar 11, 2014 | 12:21 AM
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I've converted stock metering pump to be fed by 2T oil.


1. blocked plunger feed line by epoxy.



2. made custom plate with nippel




Also, got turbo


Who asked about vodka?


I'm confused about oil drain line. I was sure that drain line must be bolted by bolts with M8 thread. But M8 bolts too small.

who know the actual thread size on BW turbos? I guess it maybe 3/8 inch in diameter. but whitch one - 3/8-16 or 3/8-24 ?

It is impossible to find non metrics bolts in Russia, i have to buy it in US
Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5670.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5697.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5702.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5688.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5689.jpg  

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Old May 29, 2014 | 12:06 AM
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Updates




Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-dsc_5971.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-mmexport1401270113551.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-mmexport1401270123272.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-mmexport1401270131370.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-mmexport1401339769380.jpg  

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Old Aug 5, 2014 | 12:07 AM
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~ 16 psi boost

Attached Thumbnails Meanwhile in Russia. 92' JDM FD single turbo build-ignition.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_6094.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_6096.jpg   Meanwhile in Russia. 92' JDM FD single turbo build-dsc_6004.jpg  
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