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Kilo Racing 3 Rotor FD Conversion

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Old 12-12-07, 08:13 AM
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Sounds like things are coming together David! Can wait to see that thing running and hopefully in person.

PHIL
Old 12-12-07, 10:13 AM
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Originally Posted by djseven
Why did you choose new housings? It has been a while since I have read thru this entire thread but I thoughty they had somewhere around 2-3k miles on them tops? Just curious?
The housings were supposed to be new, but upon inspection, they were not. So, Pettit sent over a new set of 13B housings for the rebuild. This was Gotham's preference.

I'm off now to purchase a USB cable for the Cannon camera so I can upload some shots for you guys.
Old 12-12-07, 10:16 AM
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Originally Posted by herblenny
Sounds like things are coming together David! Can wait to see that thing running and hopefully in person.

PHIL
Was just speaking to Dean Colver, another Jacksonville FL FD owner, about this yeaterday evening. We're both going to attend although he might bring his John Works Mini instead of his 1993 Cym. What a wimp.
Old 12-12-07, 03:00 PM
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Originally Posted by David Hayes
I'm off now to purchase a USB cable for the Cannon camera so I can upload some shots for you guys.
How far away is Best Buy from there? I've been reloading this page all day to see some pictures!
Old 12-12-07, 05:17 PM
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Pictures!

The Best Buy turned into an Office Depot and they had the cable so here goes:

Carlos Lopez balanced rotors:











The assembly is balanced to less than one gram. I'll let Carlos comment on the balancing process which is quite intricate. Notice the scribe marks on all the components. The weight of the rotors are all now 4,320 grams.
Attached Thumbnails Kilo Racing 3 Rotor FD Conversion-img_2136.jpg   Kilo Racing 3 Rotor FD Conversion-img_2140.jpg   Kilo Racing 3 Rotor FD Conversion-img_2146.jpg   Kilo Racing 3 Rotor FD Conversion-img_2139.jpg   Kilo Racing 3 Rotor FD Conversion-img_2141.jpg  

Old 12-12-07, 05:22 PM
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Pics #2

Balanced new eccentric shaft thanks to Brian/japan2la:





Carlos micropolished the e-shaft. Note the tape residue still on the shaft. Gotham is going to wash and clean the shaft before installation.
Attached Thumbnails Kilo Racing 3 Rotor FD Conversion-img_2149.jpg   Kilo Racing 3 Rotor FD Conversion-img_2151.jpg  
Old 12-12-07, 05:27 PM
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Pics #3

NRS ceramic seals compliments of Cam of Pettit Racing and Sven from NRS Motorsports:



Carbonetics triple disc clutch with 1100 pressure plate:




Ceramic coated exhaust manifold:


Attached Thumbnails Kilo Racing 3 Rotor FD Conversion-img_2152.jpg   Kilo Racing 3 Rotor FD Conversion-img_2160.jpg   Kilo Racing 3 Rotor FD Conversion-img_2161.jpg   Kilo Racing 3 Rotor FD Conversion-img_2162.jpg   Kilo Racing 3 Rotor FD Conversion-img_2163.jpg  

Old 12-12-07, 05:36 PM
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Old 12-12-07, 05:40 PM
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Pics #4

Car in need of a heart transplant. The front-end needs lowering doesn't it?:





While I was hanging out, I cleaned and prepped the engine bay. Had some rust from where the fender well was modified for the turbo. I ground the rust (minor) off, rust enhibited it, and the primered and painted it with a high-temp gloss paint:



Attached Thumbnails Kilo Racing 3 Rotor FD Conversion-img_2158.jpg   Kilo Racing 3 Rotor FD Conversion-img_2159.jpg   Kilo Racing 3 Rotor FD Conversion-img_2168.jpg   Kilo Racing 3 Rotor FD Conversion-img_2166.jpg  
Old 12-12-07, 05:58 PM
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Nice David. As discussed, I have the same clutch with the heavier pressure plate. My preliminary impression is that it is very streetable; engagement is linear and the pedal is not too heavy. On a downside the install instructions are horrific and bleeding it is a nightmare. FWIW, let me know if any input is needed on the install.
Old 12-12-07, 06:00 PM
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Nice!
Old 12-12-07, 06:09 PM
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Pics #5

Carbonetics clutch and adapter kit unwrapped:





All parts except irons and housings inventoried. We're running the Mazda competition bearings in the engine:



Banzai Racing motor mounts. My old ones were squished:


Turbo back from inspection. No damage from metal shavings!:

Attached Thumbnails Kilo Racing 3 Rotor FD Conversion-img_2171.jpg   Kilo Racing 3 Rotor FD Conversion-img_2172.jpg   Kilo Racing 3 Rotor FD Conversion-img_2178.jpg   Kilo Racing 3 Rotor FD Conversion-img_2190.jpg   Kilo Racing 3 Rotor FD Conversion-img_2192.jpg  

Old 12-12-07, 06:16 PM
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Pics #6

Old oil coolers:





Replaced with new 25 row twin Gotham setup:







FYI - Don, the fabricator, is going to flip my intercooler so the piping runs up, not down. Never felt comfortable with the piping and BOV so low to the ground.
Attached Thumbnails Kilo Racing 3 Rotor FD Conversion-img_2180.jpg   Kilo Racing 3 Rotor FD Conversion-img_2181.jpg   Kilo Racing 3 Rotor FD Conversion-img_2199.jpg   Kilo Racing 3 Rotor FD Conversion-img_2198.jpg   Kilo Racing 3 Rotor FD Conversion-img_2200.jpg  

Old 12-12-07, 06:23 PM
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Pics #7

Clutch install (or at least the back half):

Alex reading the directions:


George reading the directions:


Modified fork:


Modified slave:


Attached Thumbnails Kilo Racing 3 Rotor FD Conversion-img_2191.jpg   Kilo Racing 3 Rotor FD Conversion-img_2193.jpg   Kilo Racing 3 Rotor FD Conversion-img_2194.jpg   Kilo Racing 3 Rotor FD Conversion-img_2195.jpg   Kilo Racing 3 Rotor FD Conversion-img_2196.jpg  

Old 12-12-07, 06:24 PM
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So that's it for now. The machine shop just called and the irons and housings are ready! Finally. Alex is on his way over to pick them up so it looks like we're a go for engine assebly tomorrow. More pics to come!
Old 12-12-07, 06:26 PM
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Originally Posted by CMonakar
Nice David. As discussed, I have the same clutch with the heavier pressure plate. My preliminary impression is that it is very streetable; engagement is linear and the pedal is not too heavy. On a downside the install instructions are horrific and bleeding it is a nightmare. FWIW, let me know if any input is needed on the install.
Not of you can read Japanese The instructions do suck pretty bad though. Fortunately George has done a few of these before so it wasn't too bad.
Old 12-12-07, 07:12 PM
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mine seems like a budget 20B build compared to you i didnt realize it but i am going on a year already! for those reading...DO NOT BUY A MICROTECH!
Old 12-12-07, 08:50 PM
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David

Can't wait to see the final product. Seems like a decade ago when you did the dyno run @ Pettit!!!!!

All the best
Old 12-12-07, 08:59 PM
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The pics were great. OK I'm excited again. Glad to see things moving forward so quickly.
Old 12-12-07, 10:13 PM
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Thats what I was waiting for. Loooooking good.
Old 12-12-07, 10:18 PM
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David, looks great! Can't wait to see her done for good.

BTW, Are you selling the used oil coolers?
Old 12-13-07, 09:22 AM
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Originally Posted by Marshall
David, looks great! Can't wait to see her done for good.

BTW, Are you selling the used oil coolers?
Yes, make me an offer One is the original oil cooler and the other was added by Pettit. I'll see what brand it is (Pectal?) and post it up.


I'm headed over to Gotham now for the engine rebuild. Will take lots of pics!
Old 12-13-07, 09:25 AM
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Originally Posted by weaklink
The pics were great. OK I'm excited again. Glad to see things moving forward so quickly.
Ye of little faith Wait till later on today.
Old 12-13-07, 10:03 AM
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Originally Posted by David Hayes
Yes, make me an offer One is the original oil cooler and the other was added by Pettit. I'll see what brand it is (Pectal?) and post it up.
The extra oil cooler is a Setrab 18 row cooler.
Old 12-13-07, 10:12 AM
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I havent commented yet, but i have been keeping up with this thread and am very excited to see the finished project, I kind of talked my significant other into the money spent on a rebuild race port, front mount, ect.....being worth while but after watching this all come together i am going to have to start working on her again so that the 20b project i will have to do someday wont scare her too bad..

ps. i always use the excuse that if i HAD to do it you cant be mad. and my transmission had a broken fork in first gear so i "HAD" to have the motor rebuilt with lots of goodies because who wants to pay labor twice in unhooking a tranny right?


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