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Finally Going Single! Part 2

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Old 02-26-11, 10:17 PM
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Yeah I go to some every now and then. I live up in Fort Collins tho, and as I'm sure you're aware of, most of the meets are in the Denver or Co Springs area so they are a haul for me but I go. I haven't seen Mike B in a long time. He did pick up a minty fresh SSM tho IIRC.

That's some nice sheetmetal work too man!
Old 02-26-11, 11:56 PM
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OH Dude...

Originally Posted by seven1997
All that nice work and a cheap Fram oil filter Hmm !
There is nothing wrong w/that oil filter. Change your oil & filter every 1ooo miles and use the top of the line Fram oil filter. There is no need for anything else. I use Fram oil filters & never look back.
Old 02-28-11, 08:17 PM
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I had to change the direction of the line coming off of the AC condenser coil and after failing to find a shop willing to do it, I decided to go ahead and give it a shot. I was really nervous to try to tig that line but I managed to get it done without blowing a hole in it. It even passed the leak test!

Here's my home made tubing bender.


The tube I bent on that wonderful bender


And the finished product with the really ugly welds.
Old 02-28-11, 09:16 PM
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That hellbent on keeping A/C, eh? I'm ditching mine, I never use it here.
Old 02-28-11, 09:59 PM
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Yeah, black car, black interior, and a wife that would never go anywhere with me in the summer without it kind of makes it mandatory.
Old 03-01-11, 02:08 AM
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thank you for being sensible and keeping a/c
Old 03-01-11, 04:44 PM
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Oh yeah, you have a black car? I guess that makes it a bit warmer. I always just put my windows down and drove faster. Moving to Colorado from Phoenix I don't feel like I need it, anyways. Low heat and humidity.
Old 03-01-11, 05:43 PM
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Turbo8 - That's funny, I moved here from Mesa, Az.

I couldn't bring myself to put the ugly, plastic, stock oil filler neck back on so I decided to fab my own since the aftermarket ones out there are so overpriced.

Here's the flange I just finished making with my trusty old DeWalt drill, jigsaw, and hole saw. Hopefully the elbows will be here in the next few days.


Old 03-02-11, 01:18 AM
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I also decided to make a new thermostat housing neck since I'm eliminating the AST.

I had to make another flange.




An odd aluminum piece out of the scrap bin in the machine shop at my old job.






Ready to weld.


Flange welded on.


I ordered a weld on aluminum radiator cap neck so I won't be able to finish it for a few days but I'll post more pics tomorrow when I get the radiator hose neck welded in.
Old 03-02-11, 02:41 AM
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It's not the Prettiest thing in the world right now but it will look better once it is all polished up.


Old 03-04-11, 12:42 AM
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I converted my harness to a single turbo harness minus emissionsequipment last night.


I also got in my 1.5" tube today for the oil filler neck. Now I'm just waiting on the cap and thread to weld on.










Old 03-04-11, 01:44 AM
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That's awesome looks real clean, around how much money you got in it so far if you dont mind saying?
Old 03-04-11, 12:30 PM
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It's hard to say on this go-around if your just asking about the motor. If you're asking about the whole project, I'm somewhere around $19k in. I'd hate to know how much it would be if I were paying someone else to build it and do the fab work though.
Old 03-04-11, 02:47 PM
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Thanks gmonsen. I enjoy the fab work very much, I just wish I had a mill and a lathe so I could REALLY make some parts. Even if I had the money to buy them, I don't have the space for them.
Old 03-04-11, 05:00 PM
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Idler pulley and oil filler neck thread and cap showed up. Time to go tow work. As I was typing the UPS guy dropped off the neck for the Radiator fill cap too.





Old 03-04-11, 05:01 PM
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get rid of your Fram oil filter! Anyway very nice build! If you ever want to make another oil filler neck let me know I would love to purchase one.
Old 03-04-11, 06:37 PM
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Just some finish polishing to do. Not bad for a couple hours work and $35 in parts huh? I think I saw a used one from Re-Speed for $200!
Old 03-04-11, 06:37 PM
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Awesome build, you have skills!
Old 03-05-11, 03:45 AM
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Oscypek1007, now that I told everyone how much I spent in parts, I could never sell them for enough to make any money on them, so I might as well give up the details.

I bought the tubing at www.anfittingsdirect.com which was $14.99 (great prices on aluminum tubing by the way) http://www.anfittingsdirect.com/shop...7fed0522fff6b9
...and the threaded cap at www.mofoco.com (slightly different version in the link than the one I used) for $11.99
http://www.mofoco.com/item/EMPI_8904...On_Cap/341/c78
As far as the flange goes, I had some 1/4" aluminum plate around that I got out of a scrap bin at a previous job. I made it with a roll of painters tape, (to get the pattern) a cordless jigsaw & drill with a decent hole saw kit, a can of WD-40 for lube, and a grinder with some 3M pads. Of course you will need a tig welder to weld it up, but I literally have about $27 in parts (not counting shipping) into this thing and honestly about 4 hours worth of work at the most.

If you want to do this sort of thing, the best investment you can make is a tig welder and some time. Do some reading (or take some classes) and teach yourself how to tig weld. For me it is like meditation, I could spend all day in the garage tig welding and walk out with a big smile on my face. That is, as long as I have good ventilation. I made that mistake once and felt like I had the flu for the next week. Not good.
Old 03-05-11, 04:57 PM
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Done
Old 03-05-11, 05:20 PM
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Water neck welded onto the thermostat housing.
Old 03-05-11, 07:32 PM
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Partially cleaned up and drilled/tapped the hole for the water temp sensor.
Old 03-05-11, 07:42 PM
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All polished up. I think this might be one of the prettiest parts I've ever made.






Old 03-05-11, 07:56 PM
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Nice man! You want to weld up an oil filler neck for me now too? I wish I had a TIG, I just have a crappy MIG.
Old 03-05-11, 10:02 PM
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Sell that mig and put the money towards a tig welder. You can weld anything with the tig but your pretty limited with a mig.


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