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Black Mamba rebuild.

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Old 02-01-14, 10:14 AM
  #101  
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Mine runs right now, not for long though. lol I can't wait to see the dyno for this thing. I'll hopefully be coming to a close come mid spring. I'll have to make a trip down to palm beach to come meet up. Beautiful area so I definitely don't mind coming.
Old 02-01-14, 01:24 PM
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Originally Posted by lawless
Mine runs right now, not for long though. lol I can't wait to see the dyno for this thing. I'll hopefully be coming to a close come mid spring. I'll have to make a trip down to palm beach to come meet up. Beautiful area so I definitely don't mind coming.
Let me know.
Old 02-01-14, 01:45 PM
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I'm not coming if yours isn't finished. lol. I want to see that Pro-Jay intake. Pretty envious of it. I'm shooting for about 525 on high boost with water/meth. Are you going to run any kind of meth or alcohol injection?

Sorry for the questions. I'm just excited to see that intake system in action.
Old 02-01-14, 04:35 PM
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Originally Posted by lawless
I'm not coming if yours isn't finished. lol. I want to see that Pro-Jay intake. Pretty envious of it. I'm shooting for about 525 on high boost with water/meth. Are you going to run any kind of meth or alcohol injection?

Sorry for the questions. I'm just excited to see that intake system in action.
No Water injection, I will be running E85.

If I get my turbo manifold done next weekend and my ECU back from Adaptronics I will be able to start her up by the 2-3 week of this month, and hopefully running by end of month.
Old 02-01-14, 04:52 PM
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You are moving along much faster than I. I will be dropping off drive train parts to have them rebuilt and my gas tank welded for external pump in 2-3 weeks (hopefully). Also having my AW7's refinished at the same time. Plus having a few things pollished then. Should come along fairly quickly.

I'll be following yours closely!
Old 02-02-14, 07:17 PM
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CJ Motorsports Dual Bosch 044 ready to be drop in, working on wiring the ford TPS.

Pretty much waiting on turbo manifold and downpipe and Getting back my Adaptronics ECU back from AUS.

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Old 02-03-14, 12:31 AM
  #107  
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Very nice build!!!

I got some questions for you because I have the same exact setup with my fuel pump BUT I couldn't get the Bosch fuel pump to slide into the plastic rings. The O rings seem too fat and which made the diameter of the opening so small that the pumps don't slide in even with Vaseline, may I know how did you get them in? ALso WHERE DID YOU GET THOSE FUEL FITTINGS 90 degrees on both end connected like that??? Also why did you put those long barb fittings at the bottom of the pump? Aren't you going to have a hight clearance issue? It seemed to me that with the sock connected right at the pump your pretty close to the bottom of your gaz tank.

Something very important you should know (maybe you figured it out already, but I'll tell you anyways) the entire CJ rail assembly is aluminum, the fuel level assembly needs to be grounded of else your level gauge will not work. On the stock fuel assembly there is a black wire from the fuel wiring harness with a plastic end that is sloted and inserts into a spade right on the top plate of the OEM fuel filter. Well it was a metal assembly that conducts. Now your level assembly is held by an aluminum stem which intern is screened on by a long rod that is held against the top plate which again is aluminum and anodized... It doesn't conduct ... So you have to figure out a way to ground that fuel level assembly. Maybe you can put a ring terminal on a wire ebbing the bolt that holds the assembly to the aluminum stem and run it to one of the negative poles on the fuel pump... After all they are grounded.

Let me know I have had sooooo many problems getting it to work

Thank you!
Andrew
Old 02-03-14, 06:28 AM
  #108  
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Originally Posted by Kanho
Very nice build!!!

I got some questions for you because I have the same exact setup with my fuel pump BUT I couldn't get the Bosch fuel pump to slide into the plastic rings. The O rings seem too fat and which made the diameter of the opening so small that the pumps don't slide in even with Vaseline, may I know how did you get them in? ALso WHERE DID YOU GET THOSE FUEL FITTINGS 90 degrees on both end connected like that??? Also why did you put those long barb fittings at the bottom of the pump? Aren't you going to have a hight clearance issue? It seemed to me that with the sock connected right at the pump your pretty close to the bottom of your gaz tank.


Andrew,

I had the same problem trying to get the pumps to slide in, I took the bottom part of the pump assembly apart, grease the pumps and with a small rubber mallet tap the plastic rings into the pump.

As for the fittings I had them made out of two 90 degree push look fittings, we cut the barb side of the fitting on both fittings and welded a 3/8 aluminum line in between.

Also the fittings on the bottom are to make up for the fuel filter sock as I won't be using one since I'm running one, the pumps already have a stainless screen on the inside of the inlet, plus I'm running a inline filter.




Something very important you should know (maybe you figured it out already, but I'll tell you anyways) the entire CJ rail assembly is aluminum, the fuel level assembly needs to be grounded of else your level gauge will not work. On the stock fuel assembly there is a black wire from the fuel wiring harness with a plastic end that is sloted and inserts into a spade right on the top plate of the OEM fuel filter. Well it was a metal assembly that conducts. Now your level assembly is held by an aluminum stem which intern is screened on by a long rod that is held against the top plate which again is aluminum and anodized... It doesn't conduct ... So you have to figure out a way to ground that fuel level assembly. Maybe you can put a ring terminal on a wire ebbing the bolt that holds the assembly to the aluminum stem and run it to one of the negative poles on the fuel pump... After all they are grounded.

Let me know I have had sooooo many problems getting it to work

Thank you
Andrew

I had another CJ housing with aeromotive pumps and my gauge worked fine for over 2 years.
Old 02-03-14, 07:47 AM
  #109  
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Originally Posted by BLACK MAMBA
Thanks lawless, I'm following your thread also, your car should be a blast to drive once is all done.





Yeah smaller than the 80mm, but it wasn't needed for my power goals. Hopefully she will be up and running by mid month.
ahahhahaha i was being sarcastic.......and a little jealous that all
Old 02-03-14, 10:01 AM
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Originally Posted by papsmagu
ahahhahaha i was being sarcastic.......and a little jealous that all

Jealous of what?, I'm not the one building a bad *** 20B Repu, .
Old 02-03-14, 10:04 AM
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Good news, got a email from FFE and my ECU is on the way back to me.
Old 02-04-14, 02:11 AM
  #112  
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loving the epic build

Any feed back on the quality of the pro jay intake?
Old 02-04-14, 02:55 PM
  #113  
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After Everything I gotta admit its a clean build and its coming along a lot faster then I would of thought..
Old 02-04-14, 03:04 PM
  #114  
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Originally Posted by BLACK MAMBA
^^^ I like it!! did you fab those AN fittings from pump to the bottom of the bulkhead? I'd love to get rid of my push-lock hose in tank. Would give me much more piece of mind with e85...
Old 02-04-14, 06:03 PM
  #115  
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Thanks guys for the comments.




Originally Posted by mannykiller
^^^ I like it!! did you fab those AN fittings from pump to the bottom of the bulkhead? I'd love to get rid of my push-lock hose in tank. Would give me much more piece of mind with e85...

I had my hydraulic shop make them for me.
Old 02-04-14, 06:39 PM
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Black Mamba rebuild.-image-2871285572.jpg

Looking good bro can't wait to see the black mamba back on the road !
Old 02-05-14, 06:05 PM
  #117  
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Originally Posted by BLACK MAMBA
Now to some nice pics of the work that was done to Rotors, housings and side plates.


S4 turbo rotors, scalloped, balanced, and side clearenced





Rotor Housing with a 1 1/8" Semi P Port
















so your using 2nd gen rx7 rotors?

if you dont mind me asking, Why? ( I would like to know that info )

Thanks

also the car is looking pretty sick!
Old 02-05-14, 06:06 PM
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looking good bro coming along very nice
Old 02-05-14, 09:17 PM
  #119  
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Originally Posted by hatemy7
so your using 2nd gen rx7 rotors?

if you dont mind me asking, Why? ( I would like to know that info )

Thanks

also the car is looking pretty sick!

Main reason for using second gen Rotors and only S4 86-88 is due to their casting, after 89 Mazda reduce the thickness of the casting on the rotors to make them lighter, by reducing the casting it made them more prone to get damaged during detonation or dented due to high boost levels.

Cut out picture of S4 and S5 and up rotors, top is FDrotor, bottom S4 turbo

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Picture of dented S5-S6 rotor from high boost., look at the dent on the face and the distorted apex seal grove.

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Old 02-05-14, 09:19 PM
  #120  
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Originally Posted by ric7777
looking good bro coming along very nice

Thanks bro,

did you get your motor rebuilt?
Old 02-06-14, 11:40 AM
  #121  
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Great build so far... awesome that you took the negative of the fire and turned it into a chance to build bigger and better. I will certainly be watching for updates....
Old 02-12-14, 08:51 PM
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Some of the powder coated parts started to roll in, still waiting for the color combo parts that will be done by Friday .

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Old 02-12-14, 08:55 PM
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Also got my ECU back from Adaptronics.

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Old 02-14-14, 06:30 PM
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Second batch from powder coating, translucent cooper.

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Old 02-14-14, 06:32 PM
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At this rate the engine bay should be a museum piece lol


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