3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Write up: How to relocate your brake booster hose

Thread Tools
 
Search this Thread
 
Old Jul 22, 2011 | 11:27 PM
  #1  
muibubbles's Avatar
Thread Starter
Bubblicious DEF.
Tenured Member: 15 Years
iTrader: (36)
 
Joined: May 2008
Posts: 4,273
Likes: 10
From: 732
Write up: How to relocate your brake booster hose

So this is my first write up so go easy on me. This mod is purely for aesthetics. I hate the look of the hardline crossing the wall so this shortens it and tucks it behind the UIM.

Important things to know
-The vacuum supply should be tapped after the throttle body
- there is a check valve so the brake booster doesn't get pressurized

Supplies
1/4" npt to 3/8" barb
3/8"barb to 3/8" barb

tools
pliers
dill/drill press
7/16" drill bit
1/4" npt tap
1/2" socket/rachet (optional)
welder or jb weld or nipple cap



Fittings can be found at home depot. it was less than 5 bucks
Name:  IMAG0311.jpg
Views: 2034
Size:  121.3 KB

first remove the hardline. replace the hardline with the barb to barb fitting to connect the hoses
Name:  IMAG0313.jpg
Views: 5481
Size:  60.3 KB
Name:  IMAG0314.jpg
Views: 2524
Size:  72.2 KB
Name:  IMAG0316.jpg
Views: 3998
Size:  99.6 KB

now get a 7/16" drill bit
Name:  IMAG0317.jpg
Views: 1745
Size:  76.0 KB

I chose to drill in the back of the UIM right above the 2 vacuum line sources (i cut mine off) Name:  IMAG0318.jpg
Views: 1783
Size:  96.5 KB
Name:  IMAG0319.jpg
Views: 1752
Size:  109.4 KB


now get the 1/4"npt tap
Name:  IMAG0321.jpg
Views: 1792
Size:  102.0 KB

because the UIM gets in the way of the tap tool i used a 1/2" socket, and tap all the way through (use cutting oil, i just used some wd40)
Name:  IMAG0322.jpg
Views: 1728
Size:  104.8 KB
Name:  IMAG0323.jpg
Views: 1754
Size:  109.2 KB
Name:  IMAG0324.jpg
Views: 1702
Size:  59.6 KB
Reply
Old Jul 22, 2011 | 11:28 PM
  #2  
muibubbles's Avatar
Thread Starter
Bubblicious DEF.
Tenured Member: 15 Years
iTrader: (36)
 
Joined: May 2008
Posts: 4,273
Likes: 10
From: 732
now sit back and admire your threaded UIM!
Name:  IMAG0325.jpg
Views: 1634
Size:  66.3 KB

wrap the fitting with some teflon tap and screw the fitting in (15mm i believe)
Name:  IMAG0326.jpg
Views: 1665
Size:  82.2 KB
(white-ish hole on the bottom, the dark hole is from an emission delete)
Name:  IMAG0327.jpg
Views: 1641
Size:  71.4 KB

Now connect the hose to the fitting and slide the clip over the hose to secure it.
Name:  IMAG0328.jpg
Views: 1905
Size:  126.9 KB
Name:  IMAG0329.jpg
Views: 1842
Size:  99.5 KB

Lastly you can either weld, jb weld, or cover the vacuum source with a nipple

enjoy! (sorry no final pic, engines still apart)
Reply
Old Jul 23, 2011 | 01:40 AM
  #3  
K-Tune's Avatar
FD Daily
Tenured Member: 20 Years
iTrader: (27)
 
Joined: Jul 2003
Posts: 3,308
Likes: 14
From: Gulf Breeze, FL
I did something similar.. For block off the old port I cut the fitting off flush, then tapped threads and inserted an allen head plug with some teflon tape on.

Name:  Picture014-2.jpg
Views: 1722
Size:  79.4 KB
Reply
Old Jul 23, 2011 | 02:10 AM
  #4  
muibubbles's Avatar
Thread Starter
Bubblicious DEF.
Tenured Member: 15 Years
iTrader: (36)
 
Joined: May 2008
Posts: 4,273
Likes: 10
From: 732
that'll work too!
Reply
Old Jul 23, 2011 | 02:15 AM
  #5  
Alex Rodriguez's Avatar
MODERATOR
Veteran: Marine Corp
Tenured Member 20 Years
iTrader: (137)
 
Joined: Jan 2005
Posts: 6,442
Likes: 9
From: Houston Texas
in that pic is that TPS positioned backwards?
Reply
Old Jul 23, 2011 | 09:47 PM
  #6  
K-Tune's Avatar
FD Daily
Tenured Member: 20 Years
iTrader: (27)
 
Joined: Jul 2003
Posts: 3,308
Likes: 14
From: Gulf Breeze, FL
On my pic yes it is.
Reply
Old May 11, 2012 | 05:45 AM
  #7  
hiboost's Avatar
Serbian
Tenured Member 05 Years
iTrader: (1)
 
Joined: Nov 2006
Posts: 246
Likes: 0
From: phoenix
There might a reason why mazda put the bung closer to the intake port. I am wondering if worked ok and no issue with breaking? I was thinking of doing the same thing.
Reply
Old May 11, 2012 | 08:36 AM
  #8  
DaleClark's Avatar
RX-7 Bad Ass
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (56)
 
Joined: Jan 2002
Posts: 15,622
Likes: 2,725
From: Pensacola, FL
Only reason they put it there is it's a short one small rubber hose run to the brake booster on a RHD car. The 2nd gen turbos have the brake booster hook up on the back of the intake manifold near the throttle body, similar to where Ben put his.

BTW, you want to make SURE you have a solid connection, if this comes off or fails you'll have a VERY hard brake pedal and this can be a big safety issue. Also, use the OEM hose, the hose on the brake booster side has a built in check valve.

Dale
Reply
Old May 11, 2012 | 09:04 AM
  #9  
XLR8's Avatar
Eats, Sleeps, Dreams Rotary
iTrader: (52)
 
Joined: Oct 2001
Posts: 3,902
Likes: 10
From: NJ
For those with a relocated AIT, what about a fitting for the OEM location AIT sensor bung? A barbed 90 would work.

Good write-up btw Bubs
Reply
Old May 11, 2012 | 09:48 AM
  #10  
Clacor's Avatar
Senior Member
Tenured Member 05 Years
iTrader: (3)
 
Joined: May 2010
Posts: 373
Likes: 0
From: Santiago, Chile
I did it but have not installed the UIM back yet... Am pretty sure it will work...

Just don´t forget to put a check valve in the line...
Reply
Old May 11, 2012 | 10:57 AM
  #11  
ZE Power MX6's Avatar
Boilermakers!
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (170)
 
Joined: Nov 2002
Posts: 3,771
Likes: 379
From: Chicago, IL
Originally Posted by DaleClark
Also, use the OEM hose, the hose on the brake booster side has a built in check valve.
Never knew that, that's good info
Reply
Old May 11, 2012 | 11:06 AM
  #12  
GoodfellaFD3S's Avatar
Original Gangster/Rotary!
Veteran: Army
Tenured Member: 25 Years
Liked
Loved
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,807
Likes: 648
From: FL-->NJ/NYC again!
^Benny says this in his initial post, under Important things to know
Reply
Old May 11, 2012 | 01:13 PM
  #13  
ZE Power MX6's Avatar
Boilermakers!
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (170)
 
Joined: Nov 2002
Posts: 3,771
Likes: 379
From: Chicago, IL
Oops I skipped right to the pictures.
Reply
Old May 11, 2012 | 02:14 PM
  #14  
stevensimon's Avatar
Banned. I got OWNED!!!
iTrader: (11)
 
Joined: Aug 2003
Posts: 3,575
Likes: 6
From: salt lake ut
i had to do this on my 20b as they dont have a port at all for brake booster.
Reply
Old May 14, 2012 | 03:00 PM
  #15  
muibubbles's Avatar
Thread Starter
Bubblicious DEF.
Tenured Member: 15 Years
iTrader: (36)
 
Joined: May 2008
Posts: 4,273
Likes: 10
From: 732
hahah glad people are using this!
Reply
Old May 14, 2012 | 07:50 PM
  #16  
cewrx7r1's Avatar
Eye In The Sky
Tenured Member: 25 Years
iTrader: (2)
 
Joined: Feb 2001
Posts: 7,941
Likes: 133
From: In A Disfunctional World
Pink???????????????
Reply
Old May 14, 2012 | 08:44 PM
  #17  
prrex4ever's Avatar
Now What?
Tenured Member 10 Years
iTrader: (3)
 
Joined: Oct 2004
Posts: 2,394
Likes: 0
From: Texas
There was a recall on this hose, I had it done on my FD.
Originally Posted by ZE Power MX6
Never knew that, that's good info
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Jeff20B
1st Generation Specific (1979-1985)
73
Sep 16, 2018 07:16 PM
ZacMan
Build Threads
4
Sep 19, 2015 09:20 PM
NotMrButts
1st Generation Specific (1979-1985)
23
Sep 15, 2015 09:46 PM
Nosferatu
2nd Generation Specific (1986-1992)
7
Sep 5, 2015 02:13 PM




All times are GMT -5. The time now is 02:39 PM.