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Who is running the new 2mm 2 piece OEM Mazda Apex Seals?

Old Jul 22, 2004 | 10:14 PM
  #51  
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Dang.. I just read the whole thing..
I'm going to print it out and show it to my engine builder.. He's not much of a computer guy..

Luckily I still have new set of 3 piece seals.. i'll put that in my next engine.. if this 2 piece fails.
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Old Jul 23, 2004 | 07:51 PM
  #52  
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Originally Posted by sicminded
i too am using the new stock oem 2 pc mazda seals, just got my engine done at a reputable shop recently. i had asked about them and my mechanic said they are suppose to be stronger than the 3 pc obviously, but other than that he did not say anything about warping. though i didnt ask about it either.

this read has gotten me all worried, but what i'm getting from this thread is that the 2 pc mazda seals are warping due to heat. either from running some kind of port, or running more than 13.5 lbs of boost. my motor is stock (no porting) and will probably not be running more than 13.5lbs of boost any time soon. do i have to worry much? and if this rumor/fact is true about the seals warping, with stock ports what's the max boost i could run?

chris
bump, anyone got ne advice they can throw at me?
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Old Jul 23, 2004 | 10:48 PM
  #53  
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Yes, run stock boost until they figure out what the hell is going on
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Old Jul 23, 2004 | 11:13 PM
  #54  
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I will sue ******* mazda no joke if their seals in my 500 mile engine go bad
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Old Jul 24, 2004 | 05:13 AM
  #55  
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thats some bs right there. Damn mazda, why do they always have to be screwing **** up. My engine has already been put together with 2mm mazda seals......I really really hope these don't give way or I'm gonna be very very pissed off! If they do give before my warrenty I will have them throw RA seals the next time. RA are climbing to the top of the best apex seal chart almost. If they improve upon them again then I will be very happy.
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Old Jul 27, 2004 | 02:11 PM
  #56  
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I just explained the situation to my builder and he's sure its the porting shape.. I don't remember if there was a pic of the port or not, but if there is, can someone email it to me so that I could show it to my builder: philipsohn2004@yahoo.com

without seeing it and as soon as I said reverse "D" port, he (my engine builder) immediately said, its most likely due to the port shape and usually cause heat to build up.
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Old Jul 27, 2004 | 02:45 PM
  #57  
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2-mm OEM 2-piece seals are going in my motor? What are the RA seals? Are these the Aviation grade versions?
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Old Jul 27, 2004 | 03:01 PM
  #58  
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From what I've been reading the porting seems to be even more of a problem then the amount of boost. Added higher then stock boost with a certain port and the little seals go bye bye lol.
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Old Jul 27, 2004 | 03:13 PM
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Originally Posted by ReodDai
From what I've been reading the porting seems to be even more of a problem then the amount of boost. Added higher then stock boost with a certain port and the little seals go bye bye lol.
Hmm, also getting a larger port job...
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Old Jul 27, 2004 | 03:27 PM
  #60  
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Gotta remember that these seals are engineered for a stock engine. Doubt the mazda engineers even thought about engine porting while they created the seals.
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Old Jul 27, 2004 | 03:36 PM
  #61  
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Originally Posted by ReodDai
Gotta remember that these seals are engineered for a stock engine. Doubt the mazda engineers even thought about engine porting while they created the seals.
Lost a front rotor apex seal to detonation. It was the old 3-piece seal. Port job was real small on the old motor. New port job will be larger, but not huge...large enough to make 388 rwhp with 13 psi boost.
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Old Jul 27, 2004 | 05:07 PM
  #62  
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Originally Posted by SleepR1
2-mm OEM 2-piece seals are going in my motor? What are the RA seals? Are these the Aviation grade versions?
RA is rotary aviation

here is a thread about the problems they had...and fix

https://www.rx7club.com/forum/showth...otary+aviation
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Old Jul 27, 2004 | 10:11 PM
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Originally Posted by ReodDai
Gotta remember that these seals are engineered for a stock engine. Doubt the mazda engineers even thought about engine porting while they created the seals.
Didn't someone say 2 piece seals have the same composite as 3 piece seals??

Well, I'm not too concern.. More I think of it and talking with my builder, it seems more like the port issue than seal issue.. If mine goes bye bye.. I have another spare engine that I'm going to use my 3 piece. Luckily I have brand new 3 piece seals.
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Old Jul 27, 2004 | 10:25 PM
  #64  
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Originally Posted by herblenny
Didn't someone say 2 piece seals have the same composite as 3 piece seals??

Well, I'm not too concern.. More I think of it and talking with my builder, it seems more like the port issue than seal issue.
That's what Zavier tells me. The D-shaped port jobs are screwing up the 2-piece seals. Zavier doesn't change the shape, only the size. I think I'll be ok...
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Old Jul 28, 2004 | 09:39 AM
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SleepR1, Is that Zavier from RX7 Store??? Mine are enlarged but shape didn't change either.. I think we are going to be ok.. I'll know in Nov.. Its put together and I think it will be broken in tomorrow.. but not going in until NOV. this year..

anyone have pics of the ports that cause this problem??
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Old Jul 28, 2004 | 09:48 AM
  #66  
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Originally Posted by herblenny
SleepR1, Is that Zavier from RX7 Store??? Mine are enlarged but shape didn't change either.. I think we are going to be ok.. I'll know in Nov.. Its put together and I think it will be broken in tomorrow.. but not going in until NOV. this year..

anyone have pics of the ports that cause this problem??
Yes, Zavier from Rx7 Store is rebuilding my engine with OEM 2-pc seals.

The previous KDR motor failed from a chipped front rotor apex seal after 18000 miles/18months of use. KDR built the motor from a Malloy reman which used 3-pc seals.

KDR's port job was only slightly larger than stock. I'm having Zavier increase the port size on the new motor (new front rotor housing and rotor).

Last edited by SleepR1; Jul 28, 2004 at 09:52 AM.
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Old Aug 4, 2004 | 02:12 PM
  #67  
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Running stock 2piece 2mm seals over 30psi and about 800rwhp. No problems I have yet to find a seal better then stock.
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Old Aug 4, 2004 | 02:56 PM
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Originally Posted by rotor_dee
Running stock 2piece 2mm seals over 30psi and about 800rwhp. No problems I have yet to find a seal better then stock.
Wow. Demetrios, what shape exhaust ports are you running?
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Old Aug 4, 2004 | 03:16 PM
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Originally Posted by GoodfellaFD3S
Wow. Demetrios, what shape exhaust ports are you running?
Big ones
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Old Aug 4, 2004 | 05:06 PM
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Originally Posted by 93 R1
Big ones
Very funny, he he . These problems might be traced to the shape of the exhaust port---the now infamous "Upside Down D"......
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Old Aug 4, 2004 | 07:25 PM
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Originally Posted by GoodfellaFD3S
Very funny, he he . These problems might be traced to the shape of the exhaust port---the now infamous "Upside Down D"......


Maybe or a very few seals from the first batch could be out of spec just like the RA seals were.

Has anyone with these failed Mazda seals measured them before installation to see if they were in spec?
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Old Aug 4, 2004 | 09:20 PM
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Mine are holding out very well at 22PSI of boost every chance I get.
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Old Aug 4, 2004 | 11:20 PM
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Originally Posted by rotor_dee
Running stock 2piece 2mm seals over 30psi and about 800rwhp. No problems I have yet to find a seal better then stock.
Great to hear this.. and more I think its the porting..

Can someone please post a pic of the ports from this engine??
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Old Aug 5, 2004 | 05:25 AM
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I can tell you that the first edge that my apex seal hits is straight not round. So I assume it is not the reverse D everyone is refering to.
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