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Lightcaps on FD

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Old 12-01-08, 05:59 AM
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Lightcaps on FD

Anyone ever have problems with the caps on top of the head lights flying off because of lazy mazda design?

And then haveing to buy new ones from the dealerships for like 200$ a piece??
Old 12-01-08, 06:56 AM
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Lost the driver's side cover at 120 on a bridge. Talk about a PITA to get them replaced. I don't know if I would call it lazy design, the original set lasted 13 years in the texas/florida sun.
Old 12-01-08, 07:03 AM
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well both of mine flew off going about 80 on the interstate, also im friends with a man who owns an mazda junkyard and he has nearly half of his head light caps on his fds have either flown or off or are sold. lol
This happen to anyone else?
Old 12-01-08, 07:26 AM
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You need to look at the underlying reason. These plastic covers are subject to a lot of wind force, impacts, hell...even people sitting or leaning against them. And the attachment points just are not that robust.
I NEARLY had one come all the way off one day several years ago so I got to looking at it, and almost every one of the points where they screw on was cracked or broken. So I just epoxied in a some small steel washers to reinforce the area and haven't had any trouble again.
Old 12-01-08, 08:16 AM
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would you pay 80 dollars for an aluminum one, or steel one that fit right, rather than buying a new plastic one for the 190?
Old 12-01-08, 08:19 AM
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A new plastic one should be more like $100, your dealership is raping you.
Old 12-01-08, 08:22 AM
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Originally Posted by Tom93R1
A new plastic one should be more like $100, your dealership is raping you.
$100? for ONE or both? I got mine from the dealership for $48 for one side
Old 12-01-08, 08:24 AM
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I got my new ones for $65 at Malloy last year. It might have been durring his March Madness sale, though.

I've been wanting aluminum headlight covers since I bought the car, but I've got RE-A headlights now. But yeah, everyone loses theirs, either due to the bracket dryrotting or the screws working their way out.
Old 12-01-08, 08:46 AM
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ok so the dealership is raping me.... lol
so then i suppose the question would be, would you pay 48 dollars for a new lasting aluminum one or 70 for the pair.. or would you rather go to dealership?
Old 12-01-08, 08:48 AM
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Originally Posted by Seanybaby2
ok so the dealership is raping me.... lol
so then i suppose the question would be, would you pay 48 dollars for a new lasting aluminum one or 70 for the pair.. or would you rather go to dealership?
Never heard of aluminum covers to be honest. For me my cover has never flew off, only my feed POS ones have. I've been to the track too with no problem
Old 12-01-08, 09:20 AM
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what about stainless steel covers then?
would you pay for those
Old 12-01-08, 09:29 AM
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Stainless would not be a good choice at all, due to weight and difficulty of finishing (i.e. painting). I would like to see someone make some top quality aluminum ones though....I'd pay up to $200 a piece for something like that.
Old 12-01-08, 10:19 AM
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well im looking into mass produceing some high quality alluminum ones once i get the prototype perfect and i will sell you them for less than 200 as well
anyone have any ideas for emblems, changes to body style etc. they think they would like on the head lights?
Old 12-01-08, 10:23 AM
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I lucked out with mine. It broke one night when I pulled into the garage and turned the lights off. They flipped down, and the cover stayed up. Lucky me
Old 12-01-08, 11:02 AM
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also, would the light caps have to be painted for you to purchase them
Old 12-01-08, 11:31 AM
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Originally Posted by Seanybaby2
also, would the light caps have to be painted for you to purchase them
Damn you's a noob hehe.. If you get them from the dealership they are primed, so they have to be painted to match. Are you sure you have the lights tightened properly?
Old 12-01-08, 11:33 AM
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Originally Posted by Seanybaby2
also, would the light caps have to be painted for you to purchase them
If you were going to make these from aluminum I would assume they would come as either bright-metal or possibly primed. I would NOT go to the hassle of trying to offer painted versions if I were you.
Old 12-01-08, 11:38 AM
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Originally Posted by 7_rocket
Damn you's a noob hehe.. If you get them from the dealership they are primed, so they have to be painted to match. Are you sure you have the lights tightened properly?
I ment if i sold them as aluminum...

Yeah i was thinking it would be to much work to paint them as well plus most rx7s to this date have worn paint and original paint would not even match
Old 12-01-08, 11:39 AM
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Take care you don't overtighten the screws that hold the light covers. Those screws could crack the cover before the car even starts moving. Listen to Baja and reinforce the connections. Then you won't need to replace them so often.

Dave
Old 12-01-08, 11:52 AM
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Yes i cant disagree with your or baja there. However a fully aluminum cap would be nice. agreed?
Old 12-01-08, 12:18 PM
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Just buy stock ones and reinforce the rear mounting points before installing them. People have been doing this for almost 15 years without issue. You'll most likely end up with a similar problem on the passenger side interior door handle.
Old 12-01-08, 03:51 PM
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yes but occasionally, "this happened to mine" literally the entire plastic piece connecting the screws to the light will rip off, thus giving nothing to use to reinforce. So i am left with the option of either welding on a whole new piece, gluing it down or buying a new one. As i am sure allot of other people are in this predicament
Old 12-01-08, 04:30 PM
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Originally Posted by Seanybaby2
As i am sure allot of other people are in this predicament
Yes, and they have all used Plastic JB Weld or some other epoxy to fix and strengthen that part. If you use the search function, you'll see that the headlight cover issue has been around for a long time. Epoxy does the trick every time.
Old 12-01-08, 06:48 PM
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mine broke as well. it's a shitty design. I used zipties till I got new ones. Epoxy reinforcement seemd to work well on my new ones, I guess, since they never broke. I'll probably reinforce the ones on my new FD before it gets painted.
Old 12-01-08, 07:14 PM
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I had to replace my passenger one when i got mine, but i got STUPID LUCKY and found one on ebay from Australia for $47 and it was the right color.



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