3rd Generation Specific (1993-2002) 1993-2002 Discussion including performance modifications and Technical Support Sections.
Sponsored by:

Hard lining wastegate/boost controller?

Thread Tools
 
Search this Thread
 
Old Jun 6, 2010 | 06:40 PM
  #1  
the_glass_man's Avatar
Thread Starter
Will u do me a kindness?
Tenured Member 10 Years
iTrader: (2)
 
Joined: May 2001
Posts: 5,031
Likes: 4
From: Parlor City, NY
Hard lining wastegate/boost controller?

Has anyone one hard lined their wastegate or boost controller? I'm thinking of going in this direction, and wanted to get input and possibly tools and parts list.
Reply
Old Jun 6, 2010 | 07:11 PM
  #2  
GoodfellaFD3S's Avatar
Original Gangster/Rotary!
Veteran: Army
Tenured Member: 25 Years
Liked
Loved
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,793
Likes: 646
From: FL-->NJ/NYC again!
Back in the day at Gotham, a car came in with a fragged motor b/c his w/g and b/c lines were hardlined. They had zero slack/give to them, so one of them eventually cracked, leading to lots o boost and even more detonation
Reply
Old Jun 6, 2010 | 07:26 PM
  #3  
arghx's Avatar
rotorhead
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: Aug 2004
Posts: 16,205
Likes: 460
From: cold
stainless will be easier to deal with.

Notice that the factory oil return lines for the turbos are hard lines, but they have flex joints in them?
Reply
Old Jun 6, 2010 | 07:40 PM
  #4  
the_glass_man's Avatar
Thread Starter
Will u do me a kindness?
Tenured Member 10 Years
iTrader: (2)
 
Joined: May 2001
Posts: 5,031
Likes: 4
From: Parlor City, NY
Originally Posted by GoodfellaFD3S
Back in the day at Gotham, a car came in with a fragged motor b/c his w/g and b/c lines were hardlined. They had zero slack/give to them, so one of them eventually cracked, leading to lots o boost and even more detonation
I imagine more motors are lost due to lines melting, splitting or blowing off then the number motors that get FUBAR'd from a proper hardlined setup.
Reply
Old Jun 6, 2010 | 07:54 PM
  #5  
GoodfellaFD3S's Avatar
Original Gangster/Rotary!
Veteran: Army
Tenured Member: 25 Years
Liked
Loved
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,793
Likes: 646
From: FL-->NJ/NYC again!
Originally Posted by the_glass_man
I imagine more motors are lost due to lines melting, splitting or blowing off then the number motors that get FUBAR'd from a proper hardlined setup.
vacuum hose and/or stainless steel line with DEI fire sleeving over them is the reliable ticket in my experience Jules

--Vincent
Reply
Old Jun 6, 2010 | 09:32 PM
  #6  
MeLoN350's Avatar
Full Member
Tenured Member 15 Years
iTrader: (2)
 
Joined: Apr 2001
Posts: 241
Likes: 0
From: Rochester Hills, MI
I used tube nuts and got new banjo fittings with a -4 instead of the barbed end and used hard lines to get up the side and away from the heat, then used a bubble flare and silicone vacuum line to allow flexing.
Reply
Old Jun 6, 2010 | 10:50 PM
  #7  
grimple1's Avatar
Turd Ferguson
Tenured Member 05 Years
iTrader: (1)
 
Joined: Jul 2006
Posts: 2,047
Likes: 2
From: Sherman Oaks, California








Saw this CYM at Sevenstock w/ hardlined Wastegates.
Reply
Old Jun 6, 2010 | 10:55 PM
  #8  
arghx's Avatar
rotorhead
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (3)
 
Joined: Aug 2004
Posts: 16,205
Likes: 460
From: cold
I use AN hose with screw-type hose clamps. yeah it's kind of ghetto (not that noticeable though) but it's faster to install, cheaper than buying all those fittings, and just as reliable.
Reply
Old Jun 7, 2010 | 02:00 AM
  #9  
grimple1's Avatar
Turd Ferguson
Tenured Member 05 Years
iTrader: (1)
 
Joined: Jul 2006
Posts: 2,047
Likes: 2
From: Sherman Oaks, California
i doubt i'd ever consider hardline hoses. too expensive for something that isn't really needed, imo.

there's nothing wrong with using a good quality rubber hose.
Reply
Old Jun 7, 2010 | 07:52 AM
  #10  
GoodfellaFD3S's Avatar
Original Gangster/Rotary!
Veteran: Army
Tenured Member: 25 Years
Liked
Loved
iTrader: (213)
 
Joined: Mar 2001
Posts: 30,793
Likes: 646
From: FL-->NJ/NYC again!
Hardlines look great on a show car/trailer queen, but for an FD that actually sees the road and all the accompanying vibrations, bouncing and jouncing that comes with it you definitely need some slack.
Reply
Old Jun 7, 2010 | 10:11 AM
  #11  
gracer7-rx7's Avatar
needs more track time
Tenured Member: 20 Years
Liked
Loved
Community Favorite
iTrader: (16)
 
Joined: Mar 2006
Posts: 9,750
Likes: 787
From: Bay Area CA
Well, I personally know of one very talented track FD guy that melted a few wastegate lines. He wound up hardlining them and the issue went away. For street use, the regular sleeves are probably enough for most people. For all out track usage, a PROPERLY fixtured hard line setup might be beneficial. I would think it would depend on usage and implementation.
Reply
Old Jun 7, 2010 | 12:21 PM
  #12  
Dudemaaanownsanrx7's Avatar
wannaspeed.com
Tenured Member 20 Years
iTrader: (23)
 
Joined: Feb 2003
Posts: 2,802
Likes: 5
From: Texas
I was constantly melting lines on my external wastegate. I switched over to copper lines and they have been working great ever since. Cheap and easy. Braided stainless would be nicer though.
Reply
Old Jun 7, 2010 | 12:25 PM
  #13  
mannykiller's Avatar
Garage Hero
Tenured Member 10 Years
iTrader: (93)
 
Joined: Aug 2009
Posts: 4,205
Likes: 19
From: Quartz Hill
I had my wastegate hardlined... i'll take pics this afternoon and post em up..
Reply
Old Jun 7, 2010 | 12:51 PM
  #14  
DaveW's Avatar
Racecar - Formula 2000
Tenured Member: 20 Years
 
Joined: Sep 2002
Posts: 4,029
Likes: 367
From: Bath, OH
As mentioned, the typical problem with hard lines is that they are rigid enough to vibrate harmonically (like a tuning fork) due to engine vibrations, etc., if not supported properly. Vibration can cause them to crack, usually at the stress concentration caused by fittings. So, IMO, careful attention to mounting or at least some small amount of soft tubing is required at tubing ends, etc., to eliminate this potential problem.
Reply
Old Jun 7, 2010 | 03:46 PM
  #15  
staticguitar313's Avatar
R.I.P. Icemark
Tenured Member: 20 Years
iTrader: (2)
 
Joined: Sep 2004
Posts: 4,229
Likes: 1
From: gilbert, arizona
^ picture above with hard wastegate lines is Tim's (RCCAZ1) car it's a very sexy beast.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Frisky Arab
2nd Generation Specific (1986-1992)
13
Aug 18, 2015 05:30 PM
GrossPolluter
2nd Generation Specific (1986-1992)
4
Aug 16, 2015 09:50 AM




All times are GMT -5. The time now is 02:02 PM.