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4th series (96) boost issue on 2nd start

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Old Sep 18, 2014 | 03:27 PM
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4th series (96) boost issue on 2nd start

Neither my mechanics or myself has got any ideas... pls help!

I have a 96 4th series 16bit ecu, stock turbos.

Every morning's first start up is fine. Normal boost, normal start, normal drive, normal revving. Until i turn it off to start again (say i go get gas, or turn off my vehicle to get a soda) , then it wont go into boost.
Doesn't matter how long i drive for upon my first start, as long as i dont turn it off then restart the car, it runs fine.
BUT! As soon as i turn it off, restart the car, then i have no boost. When i try to force it to rev up quickly, once vacuum reaches zero, it would keep backfiring until i let off the gas.

Here's the REALLY weird part. I let it park for few hours, close or at complete cool engine, everything is fine! ... until i turn it off, then restart the car. And the problem goes again.
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Old Sep 18, 2014 | 03:32 PM
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If you have the OEM ECU, start by checking for codes:

https://www.rx7club.com/3rd-gen-arch...ut-ecl-238994/
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Old Sep 18, 2014 | 07:14 PM
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a 96 car with 16bit ECU is a series 7, not a series 4.
anyway sounds to me like a solenoid is malfunctioning while warm..
its not uncommon for them to act fine while cold ,then stick or stop working when warm.
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Old Sep 19, 2014 | 11:16 AM
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Thanks very much to both of you!

Yes, i have OEM ecu, and maybe its different series for different years? I have a rhd.

Which solenoid are we talking about?
Do you have a picture of it?

Also, is this solenoid same through l the years?
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Old Sep 19, 2014 | 12:11 PM
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He's suggesting a boost solenoid failing once it's warm. This can definitely happen, but typically you don't hear the car backfiring when this happens; you simply don't have boost. This sounds like something else is going on, possibly putting the car into limp mode which is why I suggest you check to see if you have any codes stored.
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Old Oct 26, 2014 | 01:06 AM
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Finally got a chance to have a ecu code read. It shows code 45 charge control solenoid valve.

On a 4th serie engine (jdm 96'), where is that located?
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Old Oct 26, 2014 | 07:13 AM
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i can sell one to you for 40$ shipped
.. you have to take off your upper intake manifold (uim) an its under there.. but theres a big mess under there so you're gonna have to do some searching.. type in "twin turbo vac lines" and usually they have some diagrams and label which solenoid is what
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Old Oct 26, 2014 | 07:18 AM
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https://www.rx7club.com/3rd-generati...-turbo-749702/

look in those diagrams on the first page
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Old Oct 26, 2014 | 07:37 AM
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Last post completely useless

Does it hesitate revving after 3k rpm while in gear and wot?
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Old Oct 26, 2014 | 11:25 AM
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As i said... perfect power and boost at first start up... no matter how long i drive it for.

Only issue is when 2nd start up, couldnt go into boost at all.
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Old Oct 26, 2014 | 02:06 PM
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So let me rephrase.
When it does it.. does it hesitate to go over 3k rpm at wot?
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Old Oct 27, 2014 | 10:16 AM
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Well, its not a hesitation.
No matter what rpm, i get no boost at all. When i try to punch it hard , i get backfire (popping sound from exhaust ) until i let of the throttle.

So it doesnt happen at a certain rpm.. it happens through all rpm.
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Old Oct 27, 2014 | 10:46 AM
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Originally Posted by cal-x
Finally got a chance to have a ecu code read. It shows code 45 charge control solenoid valve.

On a 4th serie engine (jdm 96'), where is that located?
Turbocharger Overview

If the Charge Control isn't working properly, it will vent all of the primary turbo flow over to the secondary, which is venting out through the Charge Relief under 4200 rpms. That should effectively provide no boost. I would start with checking/fixing that solenoid first and then re-evaluate your symptoms.
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Old Oct 27, 2014 | 04:33 PM
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This is a common problem with the black box.. one of the valves is acting up. If i remember correctly is the top left one.
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Old Oct 28, 2014 | 06:07 AM
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why do you think i posted the link to the diagram.. how was my comment useless? the diagram shows where the valve is... at least gives a general idea
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Old Oct 28, 2014 | 06:56 AM
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Because this is a pre 96 turbo solenoid system. Nothing in common with the 96+. The black box contains all the valves.. the pre 96 system are independent valves and separated
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Old Oct 28, 2014 | 08:13 PM
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oh whoops didn't even read 96.. my bad
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