2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

TII Engine Harness Rewire and Optimization:

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Old Dec 11, 2002 | 08:16 PM
  #1  
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TII Engine Harness Rewire and Optimization:

Background: My 87 TII Engine harness is toast; Brittle, broken Injector Plugs.

My Plan:
1. Fasten harness to workboard
2. Remove Brittle harness cover
3. De-Terminate and remove wiring associated with removed Emmissions components and Engine Accessories
4. Replace Injector clips and rewire back to ECU Plug
5. Install new harness wrap

Questions:
1. What Harness wrap did you use?
2. Has anyone elese done this (DALE?), What were your results?
3. Did you change the harness routing to avoid the hot spots?
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Old Dec 11, 2002 | 08:32 PM
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you have good harness wrap already... why dont you use that??

Justin
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Old Dec 11, 2002 | 08:35 PM
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I used 3M #33 tape when I rebuilt the NA harness in my 'vert to a T2 harness.

I suppose the 3M 177 tape (for extream enviroments) would work as well.
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Old Dec 11, 2002 | 08:37 PM
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Justin, On the branches of the harness I will use that. For the Main "trunk" of the harness it is too small. Of course until I gut the harness I won't know for sure

Last edited by banzaitoyota; Dec 11, 2002 at 08:40 PM.
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Old Dec 11, 2002 | 09:27 PM
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From: https://www2.mazda.com/en/100th/
i used the plastic condiut stuff and taped that up. they sell the non-sticky harness wrap at the hardware store

mike
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Old Dec 11, 2002 | 11:59 PM
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Hum, I have a link for you. They make great stuff and will send you samples.
http://www.cableorganizer.com/

I used that plastic sprial wrap. And yep......it melted. ERRR

James
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Old Dec 12, 2002 | 03:51 PM
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you could cut the ends out of a bunch of condoms and tape them together....

sorry i couldnt think of anything useful....wait....wait... the light clicked on

go to http://www.terminaltown.com/Pages/Page66.html

look at the silicon tape. when heated it bonds to itself, forming a single tube. and it withstands 392 degrees F so as long as you dont wrap it on your headers i think it is durable enough

Justin
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Old Dec 12, 2002 | 03:59 PM
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I like that ****!!! SOLD!!!!!!! Thanks Justin, come on up this weekend!
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Old Dec 12, 2002 | 04:00 PM
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This sleeving looks like an excellant final covering:
http://www.terminaltown.com/Pages/Page206.html
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Old Dec 12, 2002 | 04:47 PM
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the factory uses a silicon thing over the wires before they wrap it with tape. its red you know what i'm tallking about

mike
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Old Dec 12, 2002 | 09:40 PM
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I'll ppost pics and write-up later this weekend when I work on it
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Old Dec 12, 2002 | 09:44 PM
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I'm also doing this on my CPU harness, just cleaning things up, I will try out that stuff Justin mentioned, thxs.
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Old Dec 13, 2002 | 01:23 AM
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wait a minute.... are we talking about the condoms or the silicon wrap?????



Justin
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Old Dec 13, 2002 | 07:19 AM
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From: Richmond, VA
TEFLON SPIRAL WRAP
Mil-1-22129B & AMS 3651B, 3653 -Operating temperature -450oF to 500oF ( -265oC to 260oC). Color is Natural.

This is a very good product for High
Temp areas, such as engine
compartments.
Excellent dielectric properties
and is not affected by
organic solvents or acids.
From the same website, higher temp rating and pretty good prices!
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