2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

So . . Has anyone figured out a way to rebuild the TPS?

Old Nov 15, 2006 | 05:38 PM
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So . . Has anyone figured out a way to rebuild the TPS?

i think mines almost gone, is it possible? the new ones are $219 on mazdatrix . . . rebuilding one would be a nice alternative to buying a new one or buying a used one that could go anytime. . . just thinking . . .
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Old Nov 15, 2006 | 05:48 PM
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Don't think you can. But if I remember right, Advance Auto Parts has them for about $130.

Might be worth it?
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Old Nov 15, 2006 | 05:49 PM
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They pretty much wear out and are not rebuildable.

However I have been playing with Ford and Nippondenso ones to see if a $15 one can be adapted for use on a FC.
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Old Nov 15, 2006 | 05:57 PM
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I think I have a new one that was once installed on a throttle body that never got put on a car if you want it, $100... I had purchased it while rebuilding my motor but bought individual throttles and haltech before ever putting the stock stuff back on the motor. I'd have to go look through my boxes to find it though.
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Old Nov 15, 2006 | 06:02 PM
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I have "milked some life" out of them by using electronic parts cleaner in them spraying down into the plungers and drying them out with compressed air. This is only a band-aid though, as I now need a new one.
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Old Nov 15, 2006 | 06:03 PM
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Originally Posted by Icemark
They pretty much wear out and are not rebuildable.

However I have been playing with Ford and Nippondenso ones to see if a $15 one can be adapted for use on a FC.
Ice, please keep us posted on this project.
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Old Nov 16, 2006 | 03:01 PM
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Originally Posted by Icemark
They pretty much wear out and are not rebuildable.

However I have been playing with Ford and Nippondenso ones to see if a $15 one can be adapted for use on a FC.
Any luck?
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Old Nov 16, 2006 | 03:03 PM
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if you made the bracket to fit this TPS you could make a nice chunk of change!
or whatever the procces is to fit them onto the FC.
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Old Nov 16, 2006 | 03:05 PM
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Originally Posted by My5ABaby
Any luck?
Yeah, I have both the Ford and Toyota ones in, I just have to figure out a adjustable mount for them.

The nice thing is that they are linear round, rather than the plunger style
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Old Nov 16, 2006 | 03:21 PM
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Originally Posted by Icemark
Yeah, I have both the Ford and Toyota ones in, I just have to figure out a adjustable mount for them.

The nice thing is that they are linear round, rather than the plunger style
Do you have an estimated time of when you might have a write-up or something available? I'd love a $15 TPS that I knew worked.
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Old Nov 16, 2006 | 03:39 PM
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Just have not had a lot of time. Just this week I have had over 25 wiper switch rebuilds alone, and probably a couple dozen other just FC parts.

And that doesn't include the half dozen BMW gauge clusters and the 3 Lexus gauge panels that came in last week. Each of those are probably 3 hours... so I just have been too busy to work on my own cars. Maybe this weekend after i get the struts changed in the Lexus
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Old Nov 16, 2006 | 03:42 PM
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Originally Posted by Icemark
Just have not had a lot of time. Just this week I have had over 25 wiper switch rebuilds alone, and probably a couple dozen other just FC parts.

And that doesn't include the half dozen BMW gauge clusters and the 3 Lexus gauge panels that came in last week. Each of those are probably 3 hours... so I just have been too busy to work on my own cars. Maybe this weekend after i get the struts changed in the Lexus


Ok, new rule. Until Icemark gets this done, nobody send him stuff to fix.
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Old Nov 16, 2006 | 05:10 PM
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Originally Posted by My5ABaby


Ok, new rule. Until Icemark gets this done, nobody send him stuff to fix.
mans gotta make the cash!!
how is he supposed to make our products without the extra cash coming in????
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Old Nov 16, 2006 | 07:28 PM
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Originally Posted by 88rxn/a
mans gotta make the cash!!
how is he supposed to make our products without the extra cash coming in????
yeah really . . .

lemme know how that goes, i guess i might have to cough up the cash . . .
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Old Nov 17, 2006 | 07:26 AM
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Originally Posted by 88rxn/a
mans gotta make the cash!!
how is he supposed to make our products without the extra cash coming in????
Hehe, shhhhhh, don't ruin it. j/k...

Seriously though, 25 wiper switches so far this week. Damn, that's alot... Apparently ever 2nd gen owner except me has sent one in.
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Old Nov 17, 2006 | 09:15 AM
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FWIW:
The plunger part is the same on all 2nd gens.
You can swap plugs & brackets to adapt them to different TB's.

The AFM will also eventually wear out.

If thay are not too far gone, I have had good luck with CRC brand contact cleaner labeled "2-26" from The Home Depot electrical department.
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Old Nov 17, 2006 | 09:19 AM
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Originally Posted by My5ABaby
Hehe, shhhhhh, don't ruin it. j/k...

Seriously though, 25 wiper switches so far this week. Damn, that's alot... Apparently ever 2nd gen owner except me has sent one in.
Nah, only about 6 of those were regular orders, most were from dealers. Dealers usually send 5-10 each time. There are a half dozen companies that sell my rebuilt FC wiper and headlight switches on the internet or at their brick and morter stores and another dozen actual Mazda or BMW or Lexus car dealers that their parts departments use my services.
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Old Nov 17, 2006 | 09:39 AM
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Originally Posted by SureShot
FWIW:
The plunger part is the same on all 2nd gens.
You can swap plugs & brackets to adapt them to different TB's.

The AFM will also eventually wear out.

If thay are not too far gone, I have had good luck with CRC brand contact cleaner labeled "2-26" from The Home Depot electrical department.
There's a write up by stevej88na being made on how to switch the AFM to a MAF.
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Old Nov 17, 2006 | 09:51 AM
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Originally Posted by Icemark
And that doesn't include the half dozen BMW gauge clusters and the 3 Lexus gauge panels that came in last week. Each of those are probably 3 hours... so I just have been too busy to work on my own cars.
What all do you do on those gauge panels? Also, with your expertise, can you fix the intermittent tach issue for the FD?

Vince
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Old Nov 17, 2006 | 02:33 PM
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Originally Posted by Icemark
....There are a half dozen companies that sell my rebuilt FC wiper and headlight switches ...
Gee, who could that be I wonder:



Last edited by vaughnc; Nov 17, 2006 at 02:39 PM.
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Old Nov 20, 2006 | 12:32 PM
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Originally Posted by My5ABaby


Ok, new rule. Until Icemark gets this done, nobody send him stuff to fix.
I'm sending mine in this week...
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Old Nov 20, 2006 | 12:45 PM
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Any thoughts on using a hall effect sensor as a replacement, Icemark?
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Old Nov 20, 2006 | 02:43 PM
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Originally Posted by Goofy
Any thoughts on using a hall effect sensor as a replacement, Icemark?
Hall effect usually doesn't work for variable resistance circuits.
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Old Nov 20, 2006 | 02:49 PM
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That would explain my difficulty in finding information on hall effect linear potentiometers.
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Old Jan 1, 2007 | 02:28 AM
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Mark, Any progress on this? Is nippon denso an active company? If so, how possible would it be to contact them about getting the plungers themselves? In the right volumes, I'm sure we could get the price down.

Oh. and if you don't have time.. people can send their wiper switches to ME to fix. Its an easy repair, and I could use the money for RX-7 parts.

j/k of course, I don't want to rape Mark's wallet. Hehe.
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