2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.
Sponsored by:

S4-S5 engine swap

Thread Tools
 
Search this Thread
 
Old 07-14-04, 11:42 PM
  #1  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
S4-S5 engine swap

ok search ain't coming up with anything, but I know it's around here somewhere. If anybody can direct me to a thread or just tell me, what parts do I need to have to put an S5 na engine in my S4?
Old 07-15-04, 12:43 AM
  #2  
Senior Member

 
DubbayoC's Avatar
 
Join Date: Jul 2003
Location: S.F.
Posts: 272
Likes: 0
Received 0 Likes on 0 Posts
just the engine....you must not have searched very well. should be a direct bolt in. you are talking just the block right?
Old 07-15-04, 01:09 AM
  #3  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
no components, sensors computers hoses etc
Old 07-15-04, 01:57 AM
  #4  
pip
the blackest incarnation

 
pip's Avatar
 
Join Date: Jan 2002
Location: Milwaukee, Wisconsin
Posts: 760
Likes: 0
Received 0 Likes on 0 Posts
Might I ask why you want to complicate what could be an easy job?
Old 07-15-04, 02:11 AM
  #5  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
heh?
Old 07-15-04, 03:27 AM
  #6  
Alcohol Fueled!

iTrader: (2)
 
J-Rat's Avatar
 
Join Date: Jan 2002
Location: Hood River oregon
Posts: 11,093
Likes: 0
Received 2 Likes on 2 Posts
NA? TII?
Old 07-15-04, 07:03 AM
  #7  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
Re: S4-S5 engine swap

Originally posted by SOIA
put an S5 na engine in my S4?
NA, The reason I ask is because I can get an S5 for cheaper than an S4 at teh moment
Old 07-15-04, 05:54 PM
  #8  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
ok I have the S5 on the way anyone have the answers?
Old 07-15-04, 08:03 PM
  #9  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
has no one done this??
Old 07-15-04, 10:07 PM
  #10  
Back from the dead

 
are_one's Avatar
 
Join Date: Dec 2002
Location: Laurel, MD
Posts: 242
Likes: 0
Received 0 Likes on 0 Posts
I did it. You have to transfer EVERYTHING from the S4 to the S5 motor. Wiring harness is different, so you have to use all your old stuff. It's really not that difficult of a job. Good luck
Old 07-15-04, 11:54 PM
  #11  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
Originally posted by are_one
I did it. You have to transfer EVERYTHING from the S4 to the S5 motor. Wiring harness is different, so you have to use all your old stuff. It's really not that difficult of a job. Good luck
you mean you used your S4 harness and ecu? elaborate a bit for me. I am under the impression you need the S5 ecu and harness for OMP and aux ports etc to function properly.
I am getting the ecu + harness just need to know if I need anything else that is different from an S4.
Old 07-16-04, 12:06 AM
  #12  
Former Moderator. RIP Icemark.
 
Icemark's Avatar
 
Join Date: Apr 2001
Location: Rohnert Park CA
Posts: 25,896
Likes: 0
Received 19 Likes on 19 Posts
This is a non turbo S4 right, that you want to put a non turbo S5 motor in... correct???

If that is the case, then yes, you will want to use the majority of the S4 parts, including the S4 front cover, MOP, ECU, wire harness, etc.

Then you will want to make some minor modifications and add a RPM switch and solenoid switch to control the aux ports and the VDI (so use the S5 intake, but S4 everthing else). You will also need to extend the BAC wiring, and custom bend a MOP rod, but all of that is pretty straight forward.

IMO you do not want to try and modify a S5 wiring harness to work in a S5 car. modifiying the engine to work like a S4 with S5 intake is a much better choice.
Old 07-16-04, 12:13 AM
  #13  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
Thanks Icemark,
so you figure it would be easier to do that even if I had the S5 ecu and harness? what other parts would cause a problem? Because I may be able to get them too
Old 07-16-04, 12:18 AM
  #14  
Former Moderator. RIP Icemark.
 
Icemark's Avatar
 
Join Date: Apr 2001
Location: Rohnert Park CA
Posts: 25,896
Likes: 0
Received 19 Likes on 19 Posts
well if you use the S5 engine harness and ECU then you have to do major harness work, (or just replace all the harnesses and most of the electronics with S5 versions).

So, IMO it is generally easier to just use the S4 harness and ECU and then just replace the S5 front cover and MOP with S4 ones. Again then you need to bend a MOP rod to fit an S5 intake, but that is about the worst of it.
Old 07-16-04, 12:42 AM
  #15  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
would I be able to use my S4 aux port actuators?
Old 07-16-04, 12:47 AM
  #16  
Alcohol Fueled!

iTrader: (2)
 
J-Rat's Avatar
 
Join Date: Jan 2002
Location: Hood River oregon
Posts: 11,093
Likes: 0
Received 2 Likes on 2 Posts
Well, I installed an S5 motor in an S4 car, and I ran it off the S4 ECU and harness.

I did it by using the S4 Intake and Vac rack.

Jarrett
Old 07-16-04, 12:56 AM
  #17  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
I would like to use the S5 intake to take advantage of the VDI. I am having trouble finding a thread for the VDI and Aux port switches that pertains to my situation.
Old 07-16-04, 11:27 AM
  #18  
Former Moderator. RIP Icemark.
 
Icemark's Avatar
 
Join Date: Apr 2001
Location: Rohnert Park CA
Posts: 25,896
Likes: 0
Received 19 Likes on 19 Posts
You'll have to hook it up as if you had a S4 and were adding the VDI intake.

This is the basic swap... which is probably pretty close for you:

http://homepage.mac.com/carldavis/intake.html
Old 07-16-04, 12:18 PM
  #19  
Rotary Enthusiast

 
wozzoom's Avatar
 
Join Date: May 2001
Location: Conyngham, PA
Posts: 903
Likes: 0
Received 1 Like on 1 Post
Originally posted by Icemark
You'll have to hook it up as if you had a S4 and were adding the VDI intake.

This is the basic swap... which is probably pretty close for you:

http://homepage.mac.com/carldavis/intake.html
Icemark, you beat me to it... That's my car back in 2001. I have some updated instructions but no one to host them for me.

The S5 engine into an S4 chasis swap will not entail several of the things mentioned on the "Modifications" page of that writeup list since you will be using a S5 block. Anyway, I believe Icemark got all of the important details above... The easiest way to do this swap is to use: S5 engine block, S5 intake manifold, S4 Front cover, S4 Injectors, S5 Fuel rails, and S4 Oil Metering Pump. Put all together and have fun.

SOIA: If you have any questions feel free to PM me.

the only annoying thing is that the S4 ecu sometimes likes to cut the fuel around 7500-7800. If you want to run the S5 engine to redline (8000 RPM), you'll need to get a reprogrammed ECU.


Last edited by wozzoom; 07-16-04 at 12:29 PM.
Old 07-22-04, 09:22 AM
  #20  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
Originally Posted by wozzoom
The easiest way to do this swap is to use: S5 engine block, S5 intake manifold, S4 Front cover, S4 Injectors, S5 Fuel rails, and S4 Oil Metering Pump. Put all together and have fun.
Question, why do you have to use the S4 injectors and rail? Because I would rather not use the S4 units, as I believe them to be the cause of my S4 engine failure.
Old 07-22-04, 09:26 AM
  #21  
Rotary Enthusiast

 
wpgrexx's Avatar
 
Join Date: Dec 2001
Location: not in winterpeg anymore
Posts: 1,350
Likes: 0
Received 0 Likes on 0 Posts
cuz s5 injectors are a different impedance. Just get your s4 injectors cleaned at Western Turbo in Winnipeg. Like I said before, I would be happy to help you if you need it.
Old 07-22-04, 12:23 PM
  #22  
Rotary Enthusiast

 
wozzoom's Avatar
 
Join Date: May 2001
Location: Conyngham, PA
Posts: 903
Likes: 0
Received 1 Like on 1 Post
Originally Posted by SOIA
Question, why do you have to use the S4 injectors and rail? Because I would rather not use the S4 units, as I believe them to be the cause of my S4 engine failure.
WPGREX got it. The impediance of the injectors as well as the connectors in the wiring harness are different between the S5 and S4. If you want to you *could* get four S5 injector plugs and wire them into the S4 engine harness. Then remove the resistor pack under the airbox.

Basically its a lot of work that can be avoided by using the S4 injectors. A good rule of thumb is to ALWAYS get the injectors cleaned and balanced while you have them out of the car.
Old 07-29-04, 02:09 AM
  #23  
Take A Look Around

Thread Starter
 
SOIA's Avatar
 
Join Date: Apr 2003
Location: Portage La Prairie, MB Canada
Posts: 555
Likes: 0
Received 0 Likes on 0 Posts
wozzoom, so on the S5 engine can I get the aux ports working without using the ecu or an rpm switch, by using the air pump?
Old 07-29-04, 02:55 PM
  #24  
Ex-EPiK Rotary Doode

 
DoriftWolf's Avatar
 
Join Date: Jan 2004
Location: Myrtle Beach, SC
Posts: 78
Likes: 0
Received 0 Likes on 0 Posts
Just for curiosity's sake, has anyone actually put a S5 engine into a S4 and swapped over everything? I own an S4 and will need an engine shortly and I was planning on ordering a clip from Japan, and the S5's are much more readily available.

The reason why I'm asking is that I can have a friend get his hands on a S5 Power FC and so I'd like to be able to run the S5 harness in the S4 to take advantage of this.

I'd think a clip would have pretty much everything necessary for the conversion. I did a search when it became obvious I wasn't going to find a S5 TII and decided to go with a S4, but didn't have much luck locating it.
Old 07-29-04, 05:51 PM
  #25  
Back from the dead

 
are_one's Avatar
 
Join Date: Dec 2002
Location: Laurel, MD
Posts: 242
Likes: 0
Received 0 Likes on 0 Posts
You guys must like headaches. My swap was relatively easy. The down side is you don't get any of the advantages of the S5 because you swap everything from the S4 over. So it still looks like an S4, you just have S5 housing/rotors so you do have lighter rotors and a little higher compression.


Quick Reply: S4-S5 engine swap



All times are GMT -5. The time now is 12:07 PM.