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need help making block off plates

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Old 03-21-05, 10:59 PM
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need help making block off plates

what kind of metal should i use, how thick?
Old 03-21-05, 11:58 PM
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1/8" the plate should be thick enough so that it stays rigid and doesn't bend...

stainless steel, alumuminum, or whatever else u can get ur hands on that doesn't rust
Old 03-22-05, 12:02 AM
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Originally Posted by Ottoman
1/8" the plate should be thick enough so that it stays rigid and doesn't bend...

stainless steel, alumuminum, or whatever else u can get ur hands on that doesn't rust
no... make sure the plate is at least 1/4" thick. You don't want vacuum leaks. I used aluminum, but most people prefer steel ones.
Old 03-22-05, 12:06 AM
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unless your cutting with a plasma cutter i cant see 1/8in being warped enough to leak, i plan on using 1/8in aluminum with alot of RTV
Old 03-22-05, 12:30 AM
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LOL...

yup

I used 1/8th with gasket material and slabbed some RTV on it too

the big plate is the most likely culprit to leak... especially the top left corner... so make sure u get it good
Old 03-22-05, 12:32 AM
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thats what i used too
Old 03-22-05, 02:13 AM
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I got mine from this site...

http://www.2751engineering.com/2751parts.html

I like them and they're nice cause they come with screws so you can take out the studs.

(they are 1/8th inch, I think 1/4 is overkill)
Old 03-22-05, 02:39 AM
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I made mine with some 1/4'' thick aluminum. With a hacksaw, a drill, and some patience...they actually looked good with no leaks.
Old 03-22-05, 02:43 AM
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1/4" is crazy overkill. I made mine from 3mm (~1/8") aluminium and they sure as hell aren't changing shape in a hurry.

Unless you're obsessed with bling, use aluminium rather than stainless steel. Aluminium is very easy to cut and drill. SS is not...
Old 03-22-05, 02:46 AM
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i just got some galvanized steel from home depot. it was like 30 cents for a square ft.
Old 03-22-05, 04:41 AM
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First i tried using thin sheet steel chopped out of a spare PC case with a hacksaw, but that just flapped wide open under boost, and gave me a vac leak, no matter how much gasket goo i put on it.

After that I used about 5mm thick aluminium plate - had the local sheetmetal workers cut it to the basic shape, then drilled the holes with my drill and rounded off the corners etc. with the dremel.

Sealing it was a bitch - Red RTV silicone was the first thing i tried, but i guess i applied it too sloppily and it leaked after a short drive round town seeing mild boost..

Finally I ended up using black aircraft-gasket goop (liquid), and I also RTVed up the airholes at the top just to be sure. It seems to be sealed quite well now.

Definitely use the thickest metal practical, aluminium seems ok but if you can get it cut neatly thick steel would be even better.
Old 03-22-05, 05:13 AM
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yea 60 stroke is good ****
Old 03-22-05, 05:16 AM
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would a leaky plate cause a car not to start?
Old 03-22-05, 06:45 AM
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Originally Posted by ikekrull
Definitely use the thickest metal practical, aluminium seems ok but if you can get it cut neatly thick steel would be even better.
If you can't get a flat peice of 3mm aluminium plate to seal properly then you're doing something very wrong. I used nothing more than a thin bead of sealant around the edges and the holes and never had a single problem.
Old 06-25-05, 02:21 PM
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by them from banzitoyota.. I woul dhighly recommend him hes a good guy
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