2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

Mastercylinder replacement

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Old Mar 22, 2007 | 10:39 PM
  #1  
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Mastercylinder replacement

Brake mastercylinder:

anyone removed and replaced it? any issues?
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Old Mar 22, 2007 | 10:57 PM
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Naww.. its pretty easy.. just make sure to bench bleed it. And have a ton of paper towels handy. That **** it messy.
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Old Mar 22, 2007 | 11:02 PM
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i just want to remove the plastic top... cant figure how to take it off.
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Old Mar 22, 2007 | 11:13 PM
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Well.. I *THINK* you just pull REALLY hard... don't pull at an angle or pry.. it'll break it off inside the master.
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Old Mar 23, 2007 | 12:17 AM
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hmm, you sure?
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Old Mar 23, 2007 | 12:23 AM
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Nope.... thats why I used the word "THINK".
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Old Mar 23, 2007 | 12:26 AM
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From: SAC
pull really hard and it will come off. Pull at an angle or pry and it will break. Learned from personal experience about a broken reserve tank.

pull really really hard, like put in table vise and both hands on tank hard
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Old Mar 23, 2007 | 12:35 AM
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its got a real thick O ring which pretty much keeps it in place.
So YES pull hard and even.. pull straight out other wise you can damage either one.
(Tip i got from a Just Brakes CT when i took in my car for the bleed)

-edit, a friend of mine which does my brakes at his job showed me how one day i was hangin out w/him at his job waitin for him to get out of work
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Old Mar 23, 2007 | 12:44 AM
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so how do oyu bench bleed it anyways >_<
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Old Mar 23, 2007 | 12:10 PM
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When I got mine, each brake line hold had little red plugs in them. I filled the reservoir, and pressed the "plunger" with a screwdriver (I held the MC with both hands, had the screwdriver handle against my belly). I unplugged the first hole, closest to the rear, when fluid came out I plugged it again.

Release pressure on the plunger/screwdriver, and press again. Remove second plug, wait for fluid, plug it, release, etc.

I don't know if that's the "correct" way, but it worked for me.
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Old Mar 23, 2007 | 12:29 PM
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Every FC I have bought has to have brake work done. It's hydraulics every time. I'm about to start the 3rd.

When I bled my master cylinder I did it a clean way. I hooked up the master cylinder to the brake booster as it sits normally in the car while it was dry.I then hooked up some plastic threaded nipples to each of the brake line conections.

After connecting these I ran a piece of vacuum sized hose from each nipple in the fluid resivior. Next I filled the resivior with fluid. I then secured the hoses so they would take some pressure and not move all over.

I then had an assistant sit in the car and SLOWLY press the brake pedal. Eventually fluid would come through the hoses and push the air out too. All the air bubbles will quickly rise to the top of the resivior and only fluid will be pulled in.

repeat this procedure for awhile until no bubble come out. Then pull the nipples one ata time while connecting the brake lines. The bleed the brakes at the calipers in regular order (PR, DR, PF, DF).

Just place a towel under the master cylinder to absorb and drip when connecting the lines.
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Old Mar 23, 2007 | 08:37 PM
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how are you guys taking the reservoir off? flat head screw driver?
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Old Mar 23, 2007 | 09:24 PM
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From: FORT WORTH, TEXAS,USA
Originally Posted by soulja77
how are you guys taking the reservoir off? flat head screw driver?
I used two hands and pulled like heck. It has two large grommets that the nipples on the bottom of the reservoir go through and they are TIGHT.

Maybe pull a little harder on one end then harder on the other end and grunt a lot. PUll HARD.
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Old Mar 23, 2007 | 09:34 PM
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lol... is this the only way? i have this feeling i will break it!
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Old Mar 24, 2007 | 03:51 AM
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From: dallas, TX 75228
no hercules.. you wont break it.
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Old Mar 24, 2007 | 10:42 AM
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Originally Posted by 86gxl_fc
Tip i got from a Just Brakes CT when i took in my car for the bleed
Just brakes wont touch my car since it has "aftermarket brake parts" (Hawk HPS pads.)
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Old Mar 24, 2007 | 12:04 PM
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Originally Posted by Sideways7
Just brakes wont touch my car since it has "aftermarket brake parts" (Hawk HPS pads.)
Wow. thats gay.

no hercules.. you wont break it.
You saying its not possible? I broke one-one time. Had to go dumster diving at the local u-pull-it.
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Old Mar 25, 2007 | 12:11 AM
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From: dallas, TX 75228
haha.. well hercules, i think you went super saiyan to actually manage to break it.. congratulations! you've ascended hahaha..
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Old Mar 25, 2007 | 12:18 AM
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Hehe... Naww. I think it was just old and brittle.
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Old Mar 25, 2007 | 12:20 AM
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From: San antonio Tx.
when you refill you brake fuild use DOT 3 thats the good S*it
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Old Mar 25, 2007 | 12:25 AM
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you guys use DOT 3? I thought you were supposed to use laundry detergent....
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Old Mar 25, 2007 | 02:11 AM
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Originally Posted by Neophyte
when you refill you brake fuild use DOT 3 thats the good S*it
No... DOT3 is the NORMAL stuff.. I think you'd have a hard time finding anything less than DOT3.

I always use AP Racing fluids... The 5.1 stuff is really good, but pretty expensive.
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