2nd Generation Specific (1986-1992) 1986-1992 Discussion including performance modifications and technical support sections.

FYI - Rear brake steel lines

Old Feb 15, 2025 | 02:26 PM
  #1  
Hot_Dog's Avatar
Thread Starter
Rotary Freak
Tenured Member: 20 Years
Liked
Loved
Community Favorite
 
Joined: Nov 2001
Posts: 1,521
Likes: 231
From: Alexandria, VA
FYI - Rear brake steel lines

This is just FYI. As you may know, the left (FB01-45-370D) and right (FB01-45-380E) rear brake steel lines are NLA from Mazda. BTW, these part numbers will fit all 2nd gen trim lines. Last fall, I tried to fabricate my rear brake lines using prefabbed 12" and 48" NiCopp lines that I bought from NAPA auto parts. These lines are short, especially the left side, which made them difficult to bend. The lines that I made fit okay after some manhandling, but didn't match to original lines too well.

I decided to send my original lines to Classic Tube (www.classictube.com) in Lancaster, NY and have them duplicate my original lines. The original Mazda lines are 5mm coated steel with M10x1.0 mm fittings with inverted flares at the ends. Classic made for me Green Zinc/Aluminum coated 3/16" steel lines. They offered a choice of materials such as 304 SS and OEM steel. Classic has a process where they use a lidar to scan the lines and obtain the exact original dimensions. They than input these dimensions into a CNC tube bending machine, which replicates the original lines. Also, nowadays they use Gravel Guard in place of the outdated rubber heat shrink to protect the tube from stones and other debris. They charged me $159 including FedEx shipping for the two lines. Here are a few photos of the lines they made for me.



Photo of the left hand side line with Gravel Guard.



Photo of the right hand side line with Gravel Guard.



Photo of the left hand side line at wheel side with Gravel Guard.



Photo of the left hand side line at tee fitting side.


Reply
Old Feb 15, 2025 | 07:09 PM
  #2  
Jeff76's Avatar
Rotary Enthusiast
Community Builder
Liked
Loved
Community Favorite
 
Joined: Jul 2023
Posts: 819
Likes: 168
From: Pittsburgh
Thanks for posting this. I thought that your work looked pretty good on your lines. Most of mine were pretty pitiful. In fairness I hand bent my lines. The short ones looked decent.
Hopefully, they saved the scans so I can just order a set when I am ready. I saved mine too just in case something like this came up.
Reply
Old Feb 15, 2025 | 08:04 PM
  #3  
Hot_Dog's Avatar
Thread Starter
Rotary Freak
Tenured Member: 20 Years
Liked
Loved
Community Favorite
 
Joined: Nov 2001
Posts: 1,521
Likes: 231
From: Alexandria, VA
Originally Posted by Jeff76
Thanks for posting this. I thought that your work looked pretty good on your lines. Most of mine were pretty pitiful. In fairness I hand bent my lines. The short ones looked decent.
Hopefully, they saved the scans so I can just order a set when I am ready. I saved mine too just in case something like this came up.
No, they didn't save the dimensional scans. I mentioned this to the sales manager at the company, but he said they could not due to the company having too many data files on storage. He said that if somebody needs new lines, than they'll need to send their old lines in. BTW, their turnaround was about a week and shipping was reasonable since the volume of the package was reasonably sized.
Reply
Old Feb 16, 2025 | 11:09 AM
  #4  
Jeff76's Avatar
Rotary Enthusiast
Community Builder
Liked
Loved
Community Favorite
 
Joined: Jul 2023
Posts: 819
Likes: 168
From: Pittsburgh
This conversation about not saving scans seems like dejavu.
I am not sure when but I think that I have had this conversation before here. Thanks again for the post.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Gabriel82
2nd Generation Specific (1986-1992)
0
Feb 23, 2017 10:59 AM
Ice_Wolf
Suspension/Wheels/Tires/Brakes
4
Aug 22, 2006 01:10 PM
Imischeifin
2nd Generation Specific (1986-1992)
25
Aug 24, 2005 09:45 PM
c00lduke
Race Car Tech
4
Apr 15, 2004 12:39 AM


Thread Tools
Search this Thread

All times are GMT -5. The time now is 12:29 PM.